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8

 

CAUTION  -  If  the  motor  stalls  do  not  maintain  power  to  the          

winch.  Electric winches are designed and made of intermittent use 

and should not be used in constant duty applications. 

 

CAUTION

 - Never release the free-spool clutch when there is a load on the 

winch. 

 

CAUTION

 - Use hand saver hook when handling the hook for spooling or 

un-spooling the wire rope. 

 

GENERAL TIPS FOR SAFE OPERATION  

x

  The  8000lbs  and  its  all  derivative  types  are  rated  at  8000  lbs  capacity 

when  spooling  the  first  rope  layer  on  the  drum.    Overloads  can 
damage the winch/motor/ or wire rope.  For loads over 6800 lbs. we 
recommend the use of the pulley block/snatch block to double the wire 
rope  line.    The  will  aid  in  two  ways:  a)  reduce  the  number  or  rope 
layers on the drum, as well as, b) reduce the load on the wire rope by 
as much as 50%.  When doubling the line back to the vehicle, attach 
to the frame or other load bearing part. 

 

x

 The vehicle engine should be kept running during operation of the winch 

to  minimize  battery  drain  and  maximize  power  and  speed  of  the 
winch.  If the winch is used for a considerable time with the engine off 
the battery may be drained and too weak to restart the engine

 

x

 Get to know your winch before you actually need to use it.  We recommend 

that  you  set  up  a  few  test  runs  to  familiarize  yourself  with  rigging 
techniques,  the  sounds  your  winch  makes  under  various  loads,  the 
way the cable spools on the drum, etc. 

 

x

  Inspect  the  wire  rope  and  equipment  before  each  use.    A  frayed  or 

damaged  rope  shall  be  replaced  immediately.  Use  only 
manufacturer’s  identical  replacement  rope  with  the  exact 
specifications. 

 

x

  Inspect  the  winch installation  and  bolts  to  ensure  that all  bolts  are  tight 

before each operation. 

 

x

  Never  connect  the  cable  back  to  itself.    This  will  cause  cable  damage.  

Always  use  a  snatch  block,  sling  or  chain  of  suitable  strength  as 
shown in the illustrations. 

 

x

 Store the remote control inside your vehicle in a place that it will not be 

damaged. 

 

Содержание 8000

Страница 1: ...ELECTRICAL WINCH 8000 8000 SR Assembly Operating Instructions...

Страница 2: ...ely or improperly could result in property damage serious injury or death Throughout this manual you will find the following symbols for caution warning and danger Pay particular attention to the note...

Страница 3: ...the clevis hook pin 4 Roller Fairlead When using the winch at an angle the roller fairlead acts to guide the wire rope onto the drum and minimizes damage to the wire rope from abrasion on the winch m...

Страница 4: ...h Block If Your winch were supplied with a snatch block that used properly can double the pulling power of winch or change your pulling direction without damaging the wire rope We recommend you to use...

Страница 5: ...rom the drum and feed the wire loop through the opening in the front of the mounting channel and roller fairlead Now using the remaining M10 x 35 Cap Bolts Part 800002 Flat Washer Part 800004 Lock Was...

Страница 6: ...urself and others a safe distance to the side of the cable when under tension WARNING The wire rope may break before the motor stalls For heavy loads at or near rated capacity use a pulley block snatc...

Страница 7: ...rotating the drum by hand with the clutch disengaged Keep hands clear of the fairlead and drum while the winch is under power Do not use as a hoist Do not use for overhead lifting Failure to heed the...

Страница 8: ...oad bearing part x The vehicle engine should be kept running during operation of the winch to minimize battery drain and maximize power and speed of the winch If the winch is used for a considerable t...

Страница 9: ...ould cause damage to the cable As shown in Fig 3 1 Do not winch from an acute angle as the wire rope will pile up on one side of the drum causing damage to wire rope and the winch Fig 3 2 Short pulls...

Страница 10: ...nce the wire is under tension stand well clear Never step over the wire rope k Double check your anchors and make sure all connections are secure l Inspect the wire rope Make sure there are at least 5...

Страница 11: ...and fairlead as the wire rope is being drawn in x Secure the hook and hook strap y Disconnect the remote control and store in a clean dry place z Clean and inspect connections and mounting hardware f...

Страница 12: ...Assembly Check for voltage at armature port with Switch pressed If voltage is present replace motor Allow to drain and dry Run in short bursts without load until completely dry Motor runs but cable dr...

Страница 13: ...13 WINCH ASSEMBLY DRAWING...

Страница 14: ...10 7 800200 1 Break Shaft Assembly 8 800006 2 Bushing Drum 9 800007 2 Tie Bar 10 800008 2 Ring Seals 11 800009 1 Screw M8 x 10 12 800010 4 Lock Washer 8 13 800011 4 Cap Screw M8 x 30 14 800300 1 Drum...

Страница 15: ...By Choice 33 800800 1 Remote Control Switch RC3 34 800900 1 Cable Assembly 35 801000 1 Control Box 36 800026 2 Screw M5h16 37 800027 2 Lock Washer 5 38 800028 2 Block 8000lbs SPECIFICATION Rated line...

Страница 16: ...r ft m 1 8000 35 36 21 3 6 5 2 6620 29 43 46 9 14 3 3 5650 25 12 65 6 20 0 WARRANTY Your winch has been manufactured and tested to the highest standards Please ensure you read and understand the assem...

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