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hdb3dl3sm-rev0611 

Model HDB3/HDB4  Page 12

This  pump  is  pressurized 

internally with air pressure 

during  operation. Always 

make certain that all bolting 

is  in  good  condition  and 

that  all  of  the  correct 

bolting is reinstalled during assembly.

WARNING

Before  pump  operation, 

i n s p e c t   a l l   g a s k e t e d 

fasteners  for  looseness 

caused by gasket creep. Re-

torque  loose  fasteners  to 

prevent leakage. Follow recommended torques 

stated in this manual.

CAUTION

When  used  for  toxic  or 

aggressive fluids, the pump 

should  always  be  flushed 

clean prior to disassembly.

WARNING

B e f o r e   m a i n t e n a n c e 

or  repair,  shut  off  the 

compressed  air  line, 

bleed  the  pressure,  and 

disconnect  the  air  line 

from  the  pump.  The  discharge  line  may  be 

pressurized and must be bled of its pressure. 

WARNING

B e f o r e   d o i n g   a n y 

maintenance on the pump, 

be  certain  all  pressure  is 

completely vented from the 

pump,  suction,  discharge, 

piping,  and  all  other 

openings  and  connections.  Be  certain  the  air 

supply is locked out or made non-operational, 

so that it cannot be started while work is being 

done  on  the  pump.  Be  certain  that  approved 

eye protection and protective clothing are worn 

all times in the vicinity of the pump. Failure to 

follow  these  recommendations  may  result  in 

serious injury or death.

WARNING

WARNING

Airborne particles and 

loud noise hazards.
Wear ear and eye 

protection.

WARNING

In  the  event  of  diaphragm 

rupture,  pumped  material 

may enter the air end of the 

pump,  and  be  discharged 

into  the  atmosphere.  If 

pumping a product which is hazardous or toxic, 

the air exhaust must be piped to an appropriate 

area for safe disposition.

IMPORTANT SAFETY 

INFORMATION

Take action to prevent static 

sparking. Fire or explosion 

can result, especially when 

handling flammable liquids. 

The pump, piping, valves, 

containers or other miscellaneous equipment 

must be grounded. (See page 12)

WARNING

IMPORTANT

Read these safety warnings 

and  instructions  in  this 

manual completely, before 

installation  and  start-up  

of  the  pump.  It  is  the  responsibility  of  the 

purchaser to retain this manual for reference. 

Failure  to  comply  with  the  recommendations 

stated  in  this  manual  will  damage  the  pump, 

and void factory warranty. 

Read these safety warnings 

and  instructions  in  this 

manual completely, before 

installation  and  start-up  

of  the  pump.  It  is  the  responsibility  of  the 

purchaser to retain this manual for reference. 

Failure  to  comply  with  the  recommendations 

stated  in  this  manual  will  damage  the  pump, 

and void factory warranty. 

RECYCLING

Many  components  of  SANDPIPER

®

 AODD  pumps  are  made 

of  recyclable  materials  (see  chart  on  page  10  for  material  

specifications). We encourage pump users to recycle worn out parts 

and pumps whenever possible, after any hazardous pumped fluids 

are thoroughly flushed.

Содержание HDB3

Страница 1: ...9 Pilot Valve Actuator 9 Troubleshooting 10 Warranty 10 Material Codes 11 Important Safety Information 12 Recycling 12 Grounding The Pump 13 Composite Repair Drawing 14 Composite Repair Parts List 15...

Страница 2: ......

Страница 3: ...wered only by compressed air 20 34 40 68 60 101 9 80 135 9 100 169 9 120 203 9 140 237 9 160 271 8 180 305 8 200 339 8 90 80 70 60 50 40 30 20 10 0 0 20 40 60 80 100 120 140 160 180 200 220 240 260 10...

Страница 4: ...or Stainless Steel wetted parts and Cast Iron midsection parts See page 18 for ATEX Explana tion of EC Type Certificate Materials Operating Temperatures For specific applications always consult Chemi...

Страница 5: ...ensions HDB3 HDB4 Dimensions are 1 8 Figures in parenthesis millimeters Top Ported Bottom Ported 3 125 ANSI FLANGE DISCHARGE 3 4 NPT AIR INLET PORT 1 NPT AIR EXHAUST PORT 3 125 ANSI FLANGE DISCHARGE 3...

Страница 6: ...ensions HDB3 HDB4 Dimensions are 1 8 Figures in parenthesis millimeters Top Ported Bottom Ported 4 125 ANSI FLANGE DISCHARGE 3 4 NPT AIR INLET PORT 1 NPT AIR EXHAUST PORT 4 125 ANSI FLANGE DISCHARGE 3...

Страница 7: ...ressor 020 051 000 Filter Regulator Available from Warren Rupp 1 INSTALLATION GUIDE Top Discharge Ball or Flap Valve Unit Surge Suppressor 2 CAUTION The air exhaust should be piped to an area for safe...

Страница 8: ...bers are manifolded together with a suction and discharge check valve for each chamber maintaining flow in one direction through the pump INSTALLATION START UP Locate the pump as close to the product...

Страница 9: ...erformance or pump cycles but will not pump Inspection and service of check valves requires the removal of five hex nuts and one capscrew for each set of check valves i e suction discharge providing a...

Страница 10: ...f the compressed air supply is required The pump air system will operate with properly lubricated compressed air supplies Proper lubrication of the compressed air supply would entail the use of an air...

Страница 11: ...surfaces of the valve body where the end caps mount Material may remain from the old gasket Old material not cleaned from this area may cause air leakage after reassembly Take care that the bumper sta...

Страница 12: ...essure Disconnect discharge line to check B Spool in air distribution valve not shifting Remove end cap and check spool must slide freely C Diaphragm ruptured Air will escape out discharge line in thi...

Страница 13: ...oded GREEN 366 Food Grade Nitrile Color White 368 Food Grade EPDM Color Gray 370 Butyl Rubber Color Coded BROWN 371 Philthane Tuftane 374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Density...

Страница 14: ...NG WARNING Airborne particles and loud noise hazards Wear ear and eye protection WARNING In the event of diaphragm rupture pumped material may enter the air end of the pump and be discharged into the...

Страница 15: ...valves containers or other miscellaneous equipment must be grounded WARNING To reduce the risk of static electrical sparking this pump must be grounded Check the local electrical code for detailed gr...

Страница 16: ...is recommended for pumping material containing solids which could settle out in the pumping chambers TOP PORTING is recommended if there is a possibility of entrapped air vapors inhibiting the pumping...

Страница 17: ...aphragm 2 20 A 612 113 156 Plate Inner Diaphragm Overlay Pumps Only 2 21 685 030 120 Rod Diaphragm 1 22 060 012 000 Base Pump Low Top Ported 1 22 060 013 000 Base Pump High Bottom Ported 1 23 170 065...

Страница 18: ...ud 14 54 570 010 360 Pad Wear 2 570 010 363 Pad Wear 2 570 010 364 Pad Wear 2 570 010 365 Pad Wear 2 Not used on PTFE overlay units Model HDB4 55 334 037 010 Flange Adapter 2 56 360 036 425 Gasket Fla...

Страница 19: ...at Air Operated Double Diaphragm Pump Series HDB HDF M Non Metallic S Non Metallic M Metallic S Metallic T Series G Series RS Series U Series EH and SH High Pressure W Series SMA and SPA Submersibles...

Страница 20: ...nations see page 2 back Manufacturer Warren Rupp Inc A Unit of IDEX Corportion 800 North Main Street P O Box 1568 Mansfield OH 44901 1568 USA Applicable Standard EN13463 1 2001 EN13463 5 2003 David Ro...

Страница 21: ...vided with the integral solenoid option II 2 G EEx m c II T5 II 3 2 G EEx m c II T5 II 2 D c IP65 T100o C KEMA 09ATEX0071 X KEMA 09ATEX0071 X KEMA 09ATEX0071 X No Yes Yes KEMA 09ATEX0071 X CE 0344 Pum...

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