background image

hdb3dl3sm-rev0611 

Model HDB3/HDB4  Page 2

Explanation of Pump Nomenclature: HDB3 & HDB4

HDB3

Type 3

Manifold 

Porting

Manifold

Outer 

Chamber

Inner 

Chamber

Outer Dia-

phragm 

Plate

Inner 

Diaphragm 

Plate

Inter-

mediate 

Housing

Diaphragm 

Rod

Valve 

Seat

Hardware Diaphragm Ball Valve 

Material

Manifold 

Seat 

Gasket

Sealing 

Rings

Shipping 

Wt. (lbs)

Top

Bottom

DB3CI.

X

CI

CI

CI

PS

PS

 CI

 416SS

SS

 PS

 B

 B

 CB

 B

 460

DC3CI. 

CI 

CI 

CI 

PS 

PS

 CI 

416SS 

SS

PS

 V 

CT

 V 

460

DI3CI. 

CI 

CI 

CI 

PS 

PS 

CI 

416SS 

SS

PS

 I 

CT 

460

DN3CI. 

CI 

CI 

CI 

PS 

PS 

CI 

416SS 

SS

PS 

CN 

460

DGN3CI. 

CI 

CI 

CI 

PS 

356-T6AL 

CI 

416SS 

SS

PS 

N/T 

CT 

460

TB3CI. 

CI 

CI 

CI 

PS 

PS 

CI 

416SS 

SS

PS

 B 

CB 

440

TC3CI. 

CI 

CI 

CI 

PS 

PS 

CI 

416SS 

SS

PS 

CT 

440

TI3CI. 

CI 

CI 

CI 

PS 

PS 

CI 

416SS 

SS

PS 

CT

 I 

440

TN3CI. 

CI 

CI 

CI 

PS 

PS 

CI 

416SS 

SS

PS

 N 

CN 

440

TGN3CI. 

CI 

CI 

CI 

PS 

356-T6AL 

CI 

416SS 

SS

PS 

N/T 

CT 

440

DB3SS.

X

SS

SS

CI

SS

PS

CI

416SS

SS

PS

B

B

CB

B

480

DC3SS. 

X

SS

SS

CI 

SS

PS 

CI 

416SS 

SS

PS 

CT 

480

DI3SS. 

SS

SS

CI 

SS

PS 

CI 

416SS 

SS

PS 

CT 

480

DN3SS. 

SS

SS

CI 

SS

PS 

CI 

416SS 

SS

PS 

CN 

480

DGN3SS.

SS

SS

CI 

SS

356-T6AL 

CI 

416SS 

SS

PS 

N/T 

CT 

480

TB3SS. 

SS

SS

CI 

SS

PS 

CI 

416SS

SS

 PS 

CB 

460

TC3SS.

SS

SS

CI 

SS

PS 

CI 

416SS 

SS

PS

 V 

CT 

460

TI3SS. 

SS

SS

CI 

SS

PS 

CI 

416SS

SS

 PS 

I

 I 

CT 

460

TN3SS. 

SS

SS

CI 

SS

PS 

CI 

416SS 

SS

PS 

CN 

460

TGN3SS. 

SS

SS

CI 

SS

356-T6AL 

CI 

416SS

SS

 PS

 N/T

 T

 CT 

460

MATERIALS OF CONSTRUCTION

Meanings of 

Abbreviations:

Most types available in dual port design. See price book or consult factory for details. 

Hytrel is a registered tradename of E.I. du Pont. Santoprene is a registered tradename of Exxon Mobil Corp.

AL  =  Aluminum

B  =  Nitrile

BG =  Blue Gylon

CB =  Conductive Nitrile

CI  =  Cast Iron

CN =  Conductive Neoprene

CT =  Conductive PTFE

I  =  EPDM

N  =  Neoprene

N/T =  Neoprene Backup/PTFE Overlay

PS =  Plated Steel

SS =  Stainless Steel

T  =  PTFE

V  =  FKM

II 2GD T5

II 1 G c T5

II 3/1 G c T5

II 1 D c T100oC

I M1 c

I M2 c

Models equipped with Cast Iron 

or Stainless Steel wetted parts, 

and Cast Iron midsection parts. 

See page 18 for ATEX Explana-

tion of EC-Type Certificate.

Materials

 

Operating Temperatures

For specific applications, always consult “Chemical Resistance Chart" Technical Bulletin

Nitrile 

General purpose, oil-resistant. Shows good solvent, oil, water and hydraulic fluid resistance. Should 

not be used with highly polar solvents 

like acetone and MEK, ozone, chlorinated hydrocarbons and nitro hydrocarbons. 

 

EPDM

  Shows very good water and chemical resistance. Has poor resistance to oil and solvents, but is fair in 

ketones and alcohols. 

NEOPRENE

  All purpose. Resistant to vegetable oils. Generally not affected by moderate chemicals, fats, 

greases and many oils and solvents. Generally 

attacked by strong oxidizing acids, ketones, esters, nitro hydrocarbons and chlorinated aromatic hydrocar-

bons.

PTFE  

Chemically inert, virtually impervious. Very few chemicals are known to react chemically with

PTFE: molten alkali metals, turbulent liquid or gaseous fluorine and a few fluoro-chemicals such as

chlorine trifluoride or oxygen difluoride which readily liberate free fluorine at elevated temperatures.

 

FKM (Fluorocarbon)

  shows good resistance to a wide range of oils and solvents; especially all aliphatic, 

aromatic and halogenated hydrocarbons, acids, animal and vegetable oils. Hot water or hot aqueous solu-

tions (over 70°F) will attack FKM.

 

Maximum 

Minimum

CF-8M Stainless Steel

 equal to or exceeding ASTM specification A743 for corrosion resistant iron chro-

mium, iron chromium nickel, and nickel based alloy castings for general applications. Commonly referred 

to as 316 Stainless Steel in the pump industry.

190°F 

-10°F

88°C 

-23°C 

280°F 

-40°F

138°C 

-40°C

 

200°F 

-10°F

93°C 

-23°C

 

 

220°F 

-35°F

104°C 

-37°C

350°F 

-40°F

177°C 

-40°C

Maximum and Minimum Temperatures are the limits for which 

these materials can be operated. Temperatures coupled with 

pressure affect the longevity of diaphragm pump components. 

Maximum life should not be expected at the extreme limits of 

the temperature ranges.

To order a pump or replacement parts, first enter the Model Number  HDB3, or  HDB4,  followed by the Type Designation listed below in the far left column.

Содержание HDB3

Страница 1: ...9 Pilot Valve Actuator 9 Troubleshooting 10 Warranty 10 Material Codes 11 Important Safety Information 12 Recycling 12 Grounding The Pump 13 Composite Repair Drawing 14 Composite Repair Parts List 15...

Страница 2: ......

Страница 3: ...wered only by compressed air 20 34 40 68 60 101 9 80 135 9 100 169 9 120 203 9 140 237 9 160 271 8 180 305 8 200 339 8 90 80 70 60 50 40 30 20 10 0 0 20 40 60 80 100 120 140 160 180 200 220 240 260 10...

Страница 4: ...or Stainless Steel wetted parts and Cast Iron midsection parts See page 18 for ATEX Explana tion of EC Type Certificate Materials Operating Temperatures For specific applications always consult Chemi...

Страница 5: ...ensions HDB3 HDB4 Dimensions are 1 8 Figures in parenthesis millimeters Top Ported Bottom Ported 3 125 ANSI FLANGE DISCHARGE 3 4 NPT AIR INLET PORT 1 NPT AIR EXHAUST PORT 3 125 ANSI FLANGE DISCHARGE 3...

Страница 6: ...ensions HDB3 HDB4 Dimensions are 1 8 Figures in parenthesis millimeters Top Ported Bottom Ported 4 125 ANSI FLANGE DISCHARGE 3 4 NPT AIR INLET PORT 1 NPT AIR EXHAUST PORT 4 125 ANSI FLANGE DISCHARGE 3...

Страница 7: ...ressor 020 051 000 Filter Regulator Available from Warren Rupp 1 INSTALLATION GUIDE Top Discharge Ball or Flap Valve Unit Surge Suppressor 2 CAUTION The air exhaust should be piped to an area for safe...

Страница 8: ...bers are manifolded together with a suction and discharge check valve for each chamber maintaining flow in one direction through the pump INSTALLATION START UP Locate the pump as close to the product...

Страница 9: ...erformance or pump cycles but will not pump Inspection and service of check valves requires the removal of five hex nuts and one capscrew for each set of check valves i e suction discharge providing a...

Страница 10: ...f the compressed air supply is required The pump air system will operate with properly lubricated compressed air supplies Proper lubrication of the compressed air supply would entail the use of an air...

Страница 11: ...surfaces of the valve body where the end caps mount Material may remain from the old gasket Old material not cleaned from this area may cause air leakage after reassembly Take care that the bumper sta...

Страница 12: ...essure Disconnect discharge line to check B Spool in air distribution valve not shifting Remove end cap and check spool must slide freely C Diaphragm ruptured Air will escape out discharge line in thi...

Страница 13: ...oded GREEN 366 Food Grade Nitrile Color White 368 Food Grade EPDM Color Gray 370 Butyl Rubber Color Coded BROWN 371 Philthane Tuftane 374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Density...

Страница 14: ...NG WARNING Airborne particles and loud noise hazards Wear ear and eye protection WARNING In the event of diaphragm rupture pumped material may enter the air end of the pump and be discharged into the...

Страница 15: ...valves containers or other miscellaneous equipment must be grounded WARNING To reduce the risk of static electrical sparking this pump must be grounded Check the local electrical code for detailed gr...

Страница 16: ...is recommended for pumping material containing solids which could settle out in the pumping chambers TOP PORTING is recommended if there is a possibility of entrapped air vapors inhibiting the pumping...

Страница 17: ...aphragm 2 20 A 612 113 156 Plate Inner Diaphragm Overlay Pumps Only 2 21 685 030 120 Rod Diaphragm 1 22 060 012 000 Base Pump Low Top Ported 1 22 060 013 000 Base Pump High Bottom Ported 1 23 170 065...

Страница 18: ...ud 14 54 570 010 360 Pad Wear 2 570 010 363 Pad Wear 2 570 010 364 Pad Wear 2 570 010 365 Pad Wear 2 Not used on PTFE overlay units Model HDB4 55 334 037 010 Flange Adapter 2 56 360 036 425 Gasket Fla...

Страница 19: ...at Air Operated Double Diaphragm Pump Series HDB HDF M Non Metallic S Non Metallic M Metallic S Metallic T Series G Series RS Series U Series EH and SH High Pressure W Series SMA and SPA Submersibles...

Страница 20: ...nations see page 2 back Manufacturer Warren Rupp Inc A Unit of IDEX Corportion 800 North Main Street P O Box 1568 Mansfield OH 44901 1568 USA Applicable Standard EN13463 1 2001 EN13463 5 2003 David Ro...

Страница 21: ...vided with the integral solenoid option II 2 G EEx m c II T5 II 3 2 G EEx m c II T5 II 2 D c IP65 T100o C KEMA 09ATEX0071 X KEMA 09ATEX0071 X KEMA 09ATEX0071 X No Yes Yes KEMA 09ATEX0071 X CE 0344 Pum...

Отзывы: