background image

loosen 

Not easy to start arc in the 

welding,  or  easy  to  cause 

sticking 

The  plug  loosen  or  connect  not 

well 

Check  and  tighten  the 

plug 

Oil or dust covered the workpiece 

Check and clear out 

MMA/TIG  welding  selection  is 

wrong 

Selecting 

the 

MMA 

welding 

The arc is not stable in the 

welding process 

The arc force is too small 

Increase the arc force 

The  welding  current  can 

not be adjusted 

The welding current potentiometer 

in  the  front  panel  connection  not 

so good or damaged 

Repair  or  change  the 

potentiometer 

The  penetration  of  molten 

pool is not enough (MMA) 

The  welding  current  adjusted  too 

low 

Increase 

the 

welding 

current 

The arc force adjusted too small 

Increase the arc force 

10 

Arc blow 

Airflow disturbance 

Use  the  shelter  from 

airflow 

The electrode eccentricity 

Adjust the electrode angle 

Change the electrode 

Magnetic effect 

Incline  the  electrode  to 

the  opposite  way  of  the 

magnetic blow 

Change  the  position  of 

earth  clamp  or  add  earth 

cable  in  the  two  side  of 

workpiece 

Use 

the 

short 

arc 

operation 

11 

The alarm light is on 

Over 

heat 

protection 

Over 

welding 

current 

Induce 

the 

welding 

current output 

Working 

time 

too long 

Induce  the  duty  cycle 

(interval work) 

Over 

current 

protection 

Unusual current 

in 

the 

main 

circuit 

Test  and  repair  the  main 

circuit  and  drive  PCB 

(Pr1) 

 

 

 

 

 

 

 

 

 

 

 

 

Содержание INARC 200 IDS

Страница 1: ...ARC WELDING MACHINE OPERATION MANUAL INARC 200 IDS M s WARPP ENGINEERS PVT LTD B 1005 WESTERN EDGE II NEAR METRO MALL BORIVALI E MUMBAI 400 066 TEL 022 28542272 73 74 EMAIL sales warpp co in Website...

Страница 2: ...OLARITY CONNECTION WAY 3 3 1 MMA 3 3 2 TIG 4 OPERATION CONTROLAND CONNECTORS 4 1 LAYOUT FOR FRONT REAR PANEL 4 2 WELDING CURRENT ADJUSTMENT 4 3 WELDING OPERATION 4 3 1 STRIKING ARC WAY 4 3 2 MANIPULAT...

Страница 3: ...to a good electrical earth ground according to the operation manual The electrode and work or ground circuits are electrically hot when the welder is on Do not touch these hot parts with your bare sk...

Страница 4: ...n and in good repair Keep hands hair clothing and tools away from V belts gears fans and all other moving parts when starting operating or repairing equipment Do not put your hands near the engine fan...

Страница 5: ...here they may be struck or subjected to physical damage A safe distance from arc welding or cutting operations and any other source of heat sparks or flame Never allow the electrode electrode holder o...

Страница 6: ...will drop to the minimum current automatically to protect the electrode While TIG operation the minimum current will be outputted firstly until the arc is ignited by lifting method the output current...

Страница 7: ...cle which is defined as the proportion of the time that a machine can work continuously within a certain time 10 minutes The rated duty cycle means the proportion of the time that a machine can work c...

Страница 8: ...to welding gun directly and the method of lifting arc is adopted Stricking arc of TIG operation when tungsten electrode touches the workpiece the short circuit current is only 10A After generating ar...

Страница 9: ...amp This pilot lamp when lit indicates that the machine is on 2 Alarm pilot lamp This pilot lamp indicates when lit that the protection of the machine has been activated 3 Welding current regulation s...

Страница 10: ...current pre setting Before welding adjusting welding current the welding current display will show the ampere It is convenient to set parameters and adjust accurately 4 3 Welding operation 4 3 1 Stri...

Страница 11: ...t form in MMA In MMA welding the common basic joint form butt joint lap joint corner joint T joint 4 4 2 Electrode selection The electrode diameter selection is based on the workpiece thickness weldin...

Страница 12: ...ot proper Choosing the proper welding current speed The arc cannot be drawn too long The electrode angle should be proper Manipulation of electrode should be correct Incomplete penetration The groove...

Страница 13: ...ding operation is not proper The welding material can not match the work piece The groove design processing are not proper Choosing the electrode of good slag detachability Strictly to clear the slag...

Страница 14: ...with any part of your body Before operation no concerned people should be left Do not watch the arc in unprotected eyes Ensure good ventilation of the machine to improve duty ratio Turn off the engin...

Страница 15: ...that whether the min max value on LED accords with the set value If there is any difference and it has affected the normal welding craft please adjust it Check up that whether fan is damaged and is no...

Страница 16: ...quipment If there is any problem and has no the authorized professional maintenance personal of our company please contact local our company agent or the branch company If there are some simple troubl...

Страница 17: ...ool is not enough MMA The welding current adjusted too low Increase the welding current The arc force adjusted too small Increase the arc force 10 Arc blow Airflow disturbance Use the shelter from air...

Страница 18: ...5 3 Electrical principle drawing INARC 200 IDS...

Страница 19: ......

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