WARN Industries, Inc.
87917A6
ZEON-12 WINCH
Part Number:
89120
Rated Line Pull:
12,000 lbs. (5440 kgs)
Motor:
12V DC, Series Wound
Controls:
Remote switch, 12’ (3.7m) Lead
Gear train:
3-Stage Planetary
Gear Ratio:
216:1
Clutch (Freespool):
Rotating Ring Gear
Brake:
Automatic Direct Drive Cone
Drum diameter/length
: 3.15”/9.3” (8.0cm/23.6cm)
Kit Shipping Weight:
103 lbs (46.7 kgs)
Rope:
Wire rope, Ø 3/8” x 80’ (Ø 9.5mm x 24.4m)
Fairlead:
Roller
Recommended Battery:
650CCA Minimum for winching
Duty Cycle:
Intermittent
Battery leads:
2 GA, 72” (1.83m)
Finish:
Black Powder Coat
Warranty:
Limited Lifetime
Mounting Bolt Pattern:
10.0” x 4.5” (254mm x 114.3mm)
Winch Dimensions:
24.25 L x 7.14” D x 10.52” H (615.9mm L x
181.6mm D x 267.1mmH)
WARN Industries, Inc.
87917A6
SERVICE INSTRUCTIONS
Should you encounter a problem during installation or operation of your winch, please
follow these steps toward resolving the problem:
1.
Refer to your operator’s guide and installation instructions. It has illustrations and
detailed information on the installation and safe and proper operation of your
winch. It also includes a replacement parts list and assembly diagrams. If you are
unable to resolve the problem, then go to step 2.
2.
Contact your dealer where you purchased your winch. If, after discussing the
problem with their parts and service staff , you are still unable to resolve the
problem then go to step 3.
3.
Call an Authorized WARN Service center from the list provided on the back of
the warranty sheet included with the product. When calling, please have the
following information available: winch model number and purchase date, make,
model and year of vehicle.
4.
If you are unable to resolve the problem to your satisfaction, please call Warn
Industries Customer Service at: 1-800-543-9276. When calling, please have the
following information available: winch model number and purchase date, make,
model and year of vehicle. You may also contact Warn Industries by visiting our
website: www.warn.com
SERVICE/UPGRADE KITS
PN#
ITEM
QTY DESCRIPTION
KIT 1
89304
S/P, TRANSMISSION 216, ASSY
8
1
ROTATING RING GEAR
9 1 RETAINING
RING
(2)
1
S/P, END HOUSING, ASSEMBLY
(3)
1
S/P, END CAP
(4)
1
S/P, DRUM SUPPORT, GEARTRAIN
10
1
SUN GEAR, 12T
11
1
CARRIER ASSY, STAGE 1
21 1 DRIVE
SHAFT
12
1
CARRIER ASSY, STAGE 2
13 1 WASHER,
THRUST
14
1
CARRIER ASSY, STAGE 3
15
1
RING GEAR, 75T
20 1 DRIVE
SPLINE
42 1
DRUM DRIVER
KIT 2
89237
S/P, END HOUSING, ASSEMBLY
6 1 CLUTCH
LEVER
5 1 SEAL,
O-RING
7
1
DETENT, M5 SCREW
8
1
ROTATING RING GEAR
9 1 RETAINING
RING
2
1
GASKET, END CAP
6 1 GEARTRAIN
GASKET
3
10
TORX, PAN HEAD, M5-0.8 x 25
