FABRICATION
INSTRUCTIONS
If you choose to fabricate your own mounting plate, follow the
dimensions and tolerances closely. Damage resulting from Improper mounting is
specifically excluded from warranty. Use grade 5 or better fasteners.
3.75
7.50
24.00
8.50
8.40
MIN
4.50
5.75
2.14
C
L
5.00
10.00
C
L
10.00
5.00
1.25
1.88
.62
.44 DIA.
(4 HOLES)
+.02
.00
.50 x 1.00
(2 SLOTS)
ALTERNATE REINFORCING METHODS
ANTI-THEFT PROTECTION
WELD
WELD
MOUNTING
BRACKET
CUT A SHORT LENGTH OF CHANNEL AND
WELD OVER THE WINCH MOUNTING CAPSCREWS
DO NOT WELD CAPSCREWS
TOLERANCES NOT
SHOWN ±.02
USE 5/16” THICK STEEL
PLATE, MINIMUM
P/N 61949 REV C0
INSTALLATION INSTRUCTIONS
The mounting hole pattern is of critical importance to the strength of your winch. For
winches that are not mounted on a factory mounting plate, it is recommended that
you use a winch mounting bracket as that shown on the last page, applying the
illustrated hole pattern, hole diameters and tolerances.
WINCH MOUNTING
CAUTION
CAUTION
1.
The winch is to be mounted with feet forward on a vertical mounting plate. In
this situation the 8" x 1-1/4" fairlead slot must be centered between the lower
holes in the vertical mounting plate. To install: First align the upper holes in
the drum supports with the upper holes in the mounting plate and secure
loosely with two 7/16-14 x 1-1/2 grade 5 hex head capscrews and
lockwashers. The lockwashers must be under the head of all capscrews.
Next Insert two 7/16-14 x 1-1/2 grade 5 hex head capscrews with
lockwashers through the fairlead and lower holes in the vertical mounting
plate and secure loosely in the corresponding holes of the drum supports.
Tighten the above capscrews to 30 lb. ft. (4.14 Kg-m) torque.
NOTE: DO
NOT FASTEN FAIRLEAD DIRECTLY TO THE DRUM SUPPORTS.
2.
NOTE: Be sure that the drum rotates freely with the clutch disengaged. If the
drum binds or does not rotate freely, the mounting plate is not flat. Place shim
washers between the winch and mounting plate until the drum rotates freely.
3.
Place flat washer shims as necessary between the bottom (horizontal) flange of
the mounting plate and the drum support. Insert two 7/16-14 x 1-3/4 hex head
capscrews with lockwashers and flat washers through the mounting plate and
into the threaded holes in the drum supports. Tighten to 30 lb. ft. torque.
CAUTION
BE SURE YOUR WINCH IS MOUNTED ON A MOUNTING
SYSTEM RATED FOR SAFE OPERATION AT 15000
LBS. NOT ALL WARN MOUNTING KITS MAY BE
SUITABLE FOR YOUR WINCH. CONTACT WARN
CUSTOMER SERVICE FOR FACTORY MOUNTING KIT
RECOMMENDATIONS.
TO AVOID DAMAGE TO THE DRUM SUPPORT BRACKETS
DO NOT USE FASTENERS LONGER THAN THOSE
RECOMMENDED. DO NOT FASTEN FAIRLEAD TO DRUM
SUPPORTS.
DO NOT WELD THE HEAD OF ANY BOLT OR CAPSCREW
used for attaching the winch mounting kit or bumper kit.
Metallurgical changes, after welding, can occur and cause
the fasteners to become brittle and break, even under no-
load conditions. This could result in personal injury or
property damage.
Содержание M15000
Страница 2: ......
