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Ramsey Winch Company 

OWNER’S MANUAL

Front Mount Electric Winches

Model REP 5000 

12 and 24 volt available

Congratulations

You have purchased the finest winch available in its 

service class. It features a highly efficient 3 stage 

planetary gear set which transmits torque from a 

series wound magnet D.C. motor. A safe positive 

clutch allows free spooling for quick cable deployment.  

An automatic load holding brake is designed to hold 

the full rated capacity of the winch. It was designed 

and manufactured to provide you with the utmost in 

utility. As with any device that combines power and 

movement in its use, there are dangers if improperly 

used. At the same time, there are easier and faster 

ways for getting the job done if certain precautions 

are taken first. Please read this manual carefully. It 

contains useful ideas in obtaining the most effi cient 

operation from your Ramsey Winch and safety proce-

dures you need to know before beginning use. When 

you fol low our guidlines for operation, your Ramsey 

Winch will give you many years of satisfying service.  

Thank you for choosing Ramsey. You will be glad you 

have one working for you.

Contents

Performance Specifications  . . . . . . . . . . .  Front Cover

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . .  2

Tips for Safe Operation  . . . . . . . . . . . . . . . . . . . . .  2

Techniques of Operation. . . . . . . . . . . . . . . . . . . . .  3

Installation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4

Operating Instructions  . . . . . . . . . . . . . . . . . . . . . .  4

Electrical Connections and Operation . . . . . . . . . .  5

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5

Trouble Shooting Guide  . . . . . . . . . . . . . . . . . . . . .  6

Winch Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . .  Back Cover

P

lease Note:

Ramsey REP 5000™ winches are designed 

for front mount vehicle use. The winches are not designed for 

and should not be used in industrial applications (car haulers 

/carriers, wreckers,

hoisting, etc.), and Ramsey does not warrant them to be 

suitable for such use. Ramsey makes a separate, complete 

line of winches for industrial/commercial use. Please 

contact the factory for further information.

CAUTION:  Read and understand this manual before installation and 

operation of winch.  See Safety Precautions

Layer of Cable

1

2

3

4

(lbs)

NO

1,000 3,000 5,000

(lbs)

5,000

4,200

3,600

3,200

(kg)

LOAD

450

1,350 2,260

(kg)

2,260

1,900

1,630

1,450

(FPM) 12V

39

31

8

6

(ft)*

15

30

55

80

(MPM) 12V

11.8

9.4

2.4

1.8

(m)*

4

9

16

24

(FPM) 24V

47

26

21

12

(MPM) 24V

14.3

7.9

6.4

3.6

12V

72

180

295

420

24V

38

87

124

184

* Depends on cable being uniformly wound onto drum. Ramsey performance data is compiled from actual winch testing.

Amp Draw

First Layer Line Pull

Rated Line Pull Per Layer

Cumulative Cable Capacity Per 
Layer 1/4" (6mm) dia. Cable

Line Speed 
First Layer

Содержание 278158

Страница 1: ...ing for you Contents Performance Specifications Front Cover Safety Precautions 2 Tips for Safe Operation 2 Techniques of Operation 3 Installation 4 Operating Instructions 4 Electrical Connections and Operation 5 Maintenance 5 Trouble Shooting Guide 6 Winch Parts List 7 8 Warranty Back Cover Please Note Ramsey REP 5000 winches are designed for front mount vehicle use The winches are not designed fo...

Страница 2: ...h with the other starting as far back and in the center as you can walking up keeping load on the cable as the winch is powered in Do not allow the cable to slip through your hand and do not approach the winch too closely Turn off the winch and repeat the procedure until all the cable except a few feet is in Disconnect the remote control switch and finish spooling in cable by rotating the drum by ...

Страница 3: ... broken cable Use the vehicle wheel power to help the winch but don t overtake the winch line Plan your pull You can t always hook up and pull out in one step Examine all the areas for anchoring possibilities as well as leverage situations direction and goal For basic self recovery anchor to a tree or heavy rock When anchoring to a tree always use a tree trunk protector Stakes driven in solid eart...

Страница 4: ...its Attach fairlead to channel using hardware furnished with winch Attach winch to channel Place 4 flatwashers and nuts into pockets of winch mounting feet and thread capscrews with lockwashers through mounting holes in channel and into hardware in winch feet see figure at right Substitution of attaching hardware items bolts nuts or washers different from those supplied with your winch and mountin...

Страница 5: ...arts List If the cable becomes worn or damaged it must be replaced Corrosion on electrical connections will reduce performance or may cause a short Clean all connections especially in remote control switch and receptacle In salty environments use a silicone sealer to protect from corrosion To minimize corrosion of the internal motor components that may occur due to condensation power the winch in ...

Страница 6: ...riate to coilterminal it should make an audible click when energized To confirm disengage winch clutch remove remote control switch from the socket and jump pins at 8 and 4 o clock Motor should run Submerged in water or water from high pressure car wash Allow to drain and dry thoroughly then run motor without load in short bursts to dry windings Clutch not disengaged Winch not mounted square ly ca...

Страница 7: ...ear Output Sun 6 1 278158 Solenoid Assembly 12v 25 2 448061 Tie Bar 1 278192 Solenoid Assembly 24v 26 1 448071 Cable Anchor 7 1 296285 Brake Assembly 27 1 296589 Motor End Bearing Assembly 12v 8 1 332143 Drum Cable 1 296591 Motor End Bearing Assembly 24v 9 1 334143 Gear Ring 28 1 424023 Clamp 10 1 334147 Gear Intermediate Sun 29 1 470053 Roll Pin 1 8 Dia x 3 8 Lg 11 1 338337 End Bearing 30 1 47700...

Страница 8: ... Z P 10 7 416216 Screw 10 24NCX 1 2 Lg Rd Hd Z P 11 2 416227 Screw 10 24NCX 3 4 Lg Truss Hd Black 12 6 418004 Nut Hx Reg 10 24NC Z P 13 6 418014 Nut Hx Reg 1 4 20NC Z P 14 4 418140 Washer 10 SAE Flat Z P 15 2 418141 Lockwasher 10 Med Sect Z P 16 3 418149 Lockwasher 1 4 Med Sect Z P 17 1 418165 Washer 5 16 Shakeproof External Teeth 18 3 418411 Nutsert 10 24NC 19 3 418514 Spacer 20 1 430013 Connecto...

Страница 9: ...NOTES ...

Страница 10: ...Ramsey Winch Company PO Box 581510 Tulsa OK 74158 1510 Phone 918 438 2760 Fax 918 438 6688 Visit us on the web at http www ramsey com OM 914255 0913 B ...

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