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2

Safety Precautions To Guard 

Against Possible Injury…

A minimum of five wraps of cable around the drum 
bar rel is necessary to hold the rated load. Cable 
anchor is not designed to hold the load.

A.  Keep yourself and others a safe distance to the side of the  
 

cable when pulling under load.

B.   Do not step over a cable, or near a cable under 

       load.
C.   Use supplied hook strap when handling hook for spooling  
 wire 

rope.

D.  Do not use a vehicle to pull a load on the winch cable. This  
 

could result in cable breakage and/or winch damage.

E.   Use a heavy rag or gloves to protect hands from burrs when  
 

handling winch cable.

F.  Apply  blocks  to  wheels  when  vehicle  is  on  an                                                                                              

   incline.
G.   Winch clutch should be disengaged when winch is not in  
 

use and fully engaged when in use.

H.  Modification, alteration or deviation to the winch should only  
 

be made by Ramsey Winch Company.

I.   Keep the duration of your pulls as short as possible. If the  
 

motor becomes uncomfortably hot to the touch, stop and  

 

let it cool for a few minutes. Do not pull more than one  

 

minute at or near rated load. Do not maintain power to the  

 

winch if the motor stalls. Electric winches are for

 

intermit tent usage and should not be used in constant duty  

 appli 

cations.

J.   Unplug the remote control switch from the winch when 
 

not in use. A Ramsey Part No. 282053 Safety On/Off Switch 

 

is recommended to disconnect power to the winch when 

 

not in use.

K.

 NOTE: 

Do not use winch in hoisting applications 

 

due to required hoist safety factors and features. 

L.  Do not exceed maximum line pull ratings shown in 

 

tables on Front Cover. Shock loads must not 

 

exceed these ratings.

M. To respool correctly, it is necessary to keep a slight 

     load on the cable. This is accomplished by 

     (wearing gloves) holding the cable with one 

     hand and the remote control switch with the other, 

     starting as far back and in the center as you can, 

     walking up keeping load on the cable as the winch 

   is powered in. Do not allow the cable to slip  

   through your hand and do not approach the winch 

   too closely. Turn off the winch and repeat the 

   procedure until all the cable except a few feet is 

   in. Disconnect the remote control switch and finish 

   spooling in cable by rotating the drum by hand with 

   clutch disengaged. 

Tips for Safe Operation

Don’t underestimate the potential danger in winching 

opera tions. Neither should you fear them. Do learn the 

basic dan gers and avoid them.
The uneven spooling of cable, while pulling a load, 

is not a problem, unless there is cable pileup on one 

end of drum. If this happens, reverse the winch to 

relieve the load and move your anchor point further to 

the center of the winch. After the job is done you can 

unspool and rewind for a neat lay of the cable.
Store the remote control switch where it will not 

become dam aged. Inspect it before you plug it in. 

When ready to begin spooling in, plug in remote 

control switch with clutch disen gaged. Do not engage 

clutch with motor running. 
Never connect the hook back to the cable. This can 

cause cable damage. Always use a sling or chain of 

suitable strength. When double lining during stationary 

winching, do not attach hook to winch mounting plate.
Observe your winch while winching, if possible, while 

stand ing at a safe distance. Make sure cable does not 

jam.
Since the greatest pulling power is achieved on the 

innermost layer of your winch, it is desirable to pull off 

as much line as you can for heavy pulls (remember, 

you must leave 5 wraps minimum on the drum). If this 

is not practical, use a snatch block and double line 

arrangement.
Neat, tight spooling avoids cable binding, which 

is caused when a load is applied and the cable 

is pinched between two others. If this happens, 

alternately power the winch in and out a few inches. 

Do not attempt to work a bound cable under load; free 

by hand.

Содержание 278158

Страница 1: ...ing for you Contents Performance Specifications Front Cover Safety Precautions 2 Tips for Safe Operation 2 Techniques of Operation 3 Installation 4 Operating Instructions 4 Electrical Connections and Operation 5 Maintenance 5 Trouble Shooting Guide 6 Winch Parts List 7 8 Warranty Back Cover Please Note Ramsey REP 5000 winches are designed for front mount vehicle use The winches are not designed fo...

Страница 2: ...h with the other starting as far back and in the center as you can walking up keeping load on the cable as the winch is powered in Do not allow the cable to slip through your hand and do not approach the winch too closely Turn off the winch and repeat the procedure until all the cable except a few feet is in Disconnect the remote control switch and finish spooling in cable by rotating the drum by ...

Страница 3: ... broken cable Use the vehicle wheel power to help the winch but don t overtake the winch line Plan your pull You can t always hook up and pull out in one step Examine all the areas for anchoring possibilities as well as leverage situations direction and goal For basic self recovery anchor to a tree or heavy rock When anchoring to a tree always use a tree trunk protector Stakes driven in solid eart...

Страница 4: ...its Attach fairlead to channel using hardware furnished with winch Attach winch to channel Place 4 flatwashers and nuts into pockets of winch mounting feet and thread capscrews with lockwashers through mounting holes in channel and into hardware in winch feet see figure at right Substitution of attaching hardware items bolts nuts or washers different from those supplied with your winch and mountin...

Страница 5: ...arts List If the cable becomes worn or damaged it must be replaced Corrosion on electrical connections will reduce performance or may cause a short Clean all connections especially in remote control switch and receptacle In salty environments use a silicone sealer to protect from corrosion To minimize corrosion of the internal motor components that may occur due to condensation power the winch in ...

Страница 6: ...riate to coilterminal it should make an audible click when energized To confirm disengage winch clutch remove remote control switch from the socket and jump pins at 8 and 4 o clock Motor should run Submerged in water or water from high pressure car wash Allow to drain and dry thoroughly then run motor without load in short bursts to dry windings Clutch not disengaged Winch not mounted square ly ca...

Страница 7: ...ear Output Sun 6 1 278158 Solenoid Assembly 12v 25 2 448061 Tie Bar 1 278192 Solenoid Assembly 24v 26 1 448071 Cable Anchor 7 1 296285 Brake Assembly 27 1 296589 Motor End Bearing Assembly 12v 8 1 332143 Drum Cable 1 296591 Motor End Bearing Assembly 24v 9 1 334143 Gear Ring 28 1 424023 Clamp 10 1 334147 Gear Intermediate Sun 29 1 470053 Roll Pin 1 8 Dia x 3 8 Lg 11 1 338337 End Bearing 30 1 47700...

Страница 8: ... Z P 10 7 416216 Screw 10 24NCX 1 2 Lg Rd Hd Z P 11 2 416227 Screw 10 24NCX 3 4 Lg Truss Hd Black 12 6 418004 Nut Hx Reg 10 24NC Z P 13 6 418014 Nut Hx Reg 1 4 20NC Z P 14 4 418140 Washer 10 SAE Flat Z P 15 2 418141 Lockwasher 10 Med Sect Z P 16 3 418149 Lockwasher 1 4 Med Sect Z P 17 1 418165 Washer 5 16 Shakeproof External Teeth 18 3 418411 Nutsert 10 24NC 19 3 418514 Spacer 20 1 430013 Connecto...

Страница 9: ...NOTES ...

Страница 10: ...Ramsey Winch Company PO Box 581510 Tulsa OK 74158 1510 Phone 918 438 2760 Fax 918 438 6688 Visit us on the web at http www ramsey com OM 914255 0913 B ...

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