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©2011 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.

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87731A0

I N S T A L L A T I O N   I N S T R U C T I O N S

6.

  Align holes in frame mount bracket of bumper weld-

ment with holes in wings of rear crossmember, as 

shown in Figure 7.  Loosely attach with four 3/8-16” 

hex head bolts, flat washers and lock nut.  A flat 

washer should be used under head of bolt and on 

top of locknut.  A 9/16” socket and wrench can be 

used to loosely secure.

7.  Tighten all hardware, making sure that u-bolts are 

not binding on frame tubes.  Check for adequate 

clearance with radiator hose and rear crossmember 

on passenger side of vehicle.

8.  After all other fastners have been tightened, install 

cross member support bracket (A4).  It attaches to 

the back side of the (A2) and then to the frame of 

the vehicle.  Refer to the exploded view for attach-

ment.

 

Torque u-bolt nuts, as shown in Figure 4, to recom-

mended specifications of 8lb. ft (10.8 N-m).  Torque 

M8 x 1.25 hardware on bottom of front armor plate, 

as shown in Figure 3, to recommended specifica

-

tions of 17lb.ft. (12.5 N-m).

9.  Torque 3/8-16 hardware on bottom of bumper 

weldment and joint between frame brackets/rear 

crossmember, as shown in Figure 5 and 6 to recom-

mended specifications of   30 lb. ft. (40.7 N-m).

10. See Figure 9 for view of completed installation.

Figure 7

Figure 8

Figure 9

Содержание 87722

Страница 1: ... electrical terminals Always install terminal boots as directed in installation instructions Always use appropriate and adequate care in lifting components into place Always insure components will remain secure during installation and operation Always tighten all nuts and bolts securely per the installation and operation Always perform regular inspections and maintenance on the winch winch mount a...

Страница 2: ...Neveroperatethisproductifyouareunder16yearsofage Neveroperatethisproductwhenundertheinfluenceofdrugs alcoholormedications Read installation and operating instructions thoroughly N O T E S T A B L E O F C O N T E N T S Parts List page x Tools Required page x Torque Specifications page x Installation page x Tips Troubleshooting page x Maintenance Care page x NOTE This bumper includes mounting holes ...

Страница 3: ...rmor Plate A4 1 Cross Bar Support B1 2 M8 x 1 25 x 20mm Hex Head Bolt B2 2 5 16 Flat Washer B3 2 M8 x 1 25 Nylon Lock Nut with Flange C1 8 3 8 16 x 1 Hex Head Bolt C2 16 3 8 Flat Washer C3 8 3 8 16 Nylon Lock Nut Part Number Qty Description D1 4 1 4 20 U Bolt D2 8 1 4 Flat Washer D3 8 1 4 20 Nylon Lock Nut E1 2 3 8 Black Plastic Conduit not shown E2 2 1 4 Black Plastic Conduit not shown ...

Страница 4: ...t and right wheel well guards at this time 2 Locate mounting holes to attach front support plate A3 to frame as shown in Figure 2 3 Attach front support plate A3 to frame as shown in Figure 3 Use M8 x 1 25 x 20mm hex head bolts and 5 16 flat washers on front side and M8 1 25 nylon lock nuts on back side Loosely secure hard ware using 13mm socket and wrench Figure 1 Figure 2 Figure 3 Remove left an...

Страница 5: ...0 u bolts flatwashers and lock nuts to loosely attach to frame A 7 16 deep socket will be used to tighten in place later 5 Set bumper on top of front armor plate as shown in Figure 5 Loosely attach with four 3 8 16 hex head bolts flat washers and lock nut A flat washer should be used under head of bolt and on top of locknut A 9 16 socket and wrench can be used to loosely secure This will help you ...

Страница 6: ...earance with radiator hose and rear crossmember on passenger side of vehicle 8 After all other fastners have been tightened install cross member support bracket A4 It attaches to the back side of the A2 and then to the frame of the vehicle Refer to the exploded view for attach ment Torque u bolt nuts as shown in Figure 4 to recom mended specifications of 8lb ft 10 8 N m Torque M8 x 1 25 hardware o...

Страница 7: ... conduit is to be used for RT XT25 winches 3 8 ID conduit is to be used for RT XT30 winches 2 If no winch is mounted on bumper the set of holes as shown in Figure 10 can be used to mount a set of lights on top of bumper If winch is used there are holes on bottom of bumper as shown in Figure 11 that can be used to mount a set of lights RT XT 25 and 30 winch mount holes Figure 10 Figure 11 Light mou...

Страница 8: ...2 Inspect all nuts and bolts on the bumper and related hardware prior to each use Tighten all nuts that appear to be loose Stripped fractured or bent bolts or nuts need to be replaced 3 Check all moving or rotating parts Remove debris that may inhibit the part from moving freely FAILURE TO SECURELY TIGHTEN ALL BOLTS ON THE BUMPER CAN RESULT IN PRODUCT FAILURE WHICH MAY RESULT IN VEHICLE DAMAGE AND...

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