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©2018 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.

 1 

102494A0

JEEP JL WRANGLER

FRONT CRAWLER BUMPER

Part Number: 102145, 102146, 102510, 102520

G E N E R A L   S A F E T Y   P R E C A U T I O N S

  

 

W A R N I N G

IMPACT AND MOVING PARTS ENTANGLEMENT HAZARD

Failure to observe these instructions could lead to severe injury or death

•  Always 

take time to fully read the Instructions and/or Operations Guide, and/or Basic Guide to Winching Techniques, in order to understand your winch and its operations.

•  Always

 use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical wires, and other objects are not punctured or damaged when/if drilling on the 

vehicle. Thoroughly inspect the area to be drilled (on both sides of material) prior to drilling, and relocate any objects that may be damaged. Failure to inspect the area to be drilled may result in 
vehicle damage, electrical shock, fire or personal injury.

•  Always

 wear safety glasses when installing this kit. A drilling operation will cause flying metal chips. Flying chips can cause eye injury.

•  Always

 use extreme caution when cutting and trimming during fitting.

•  Always

 remove jewelry and wear eye protection.

•  Never

 lean over battery while making connections.

•  Never

 route electrical cables:

  o  Across any sharp edges.
  o  Through or near moving parts.
  o  Near parts that become hot.

•  Always

 insulate and protect all exposed wiring and electrical terminals.

•  Always

 install terminal boots as directed in installation instructions.

•  Always

 use appropriate and adequate care in lifting components into place. 

•  Always

 ensure components will remain secure during installation and operation.

•  Always

 tighten all nuts and bolts securely, per the installation instructions.

•  Always

 perform regular inspections and maintenance on the plow mechanism, fasteners, cable and related hardware.

•  Always

 replace all worn or damaged parts before operating.

•  Never

 operate this WARN product with damaged or missing parts.

Read installation and operating instructions thoroughly.

Your safety, and the safety of others, is very important.  To help you make informed decisions about safety, we have 

provided installation and operating instructions and other information on labels and in this guide. This information 

alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards 

associated with this product, you must use your own good judgment. 

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND 

UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING 

THIS PRODUCT.

This guide identifies potential hazards and has important safety messages that help you and others avoid personal injury 

or death.  WARNING and CAUTION are signal words that identify the level of hazard.  These signal words mean:

WARNING signals a hazard that could cause serious injury or death, if you do not follow recommendations.   CAUTION 

signals a hazard that may cause minor to moderate injury, if you do not follow recommendations.

This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize general information 

worthy of special attention.

B E F O R E   Y O U   B E G I N

THIS IS A 2-SIDED INSTRUCTION.  

This side is for the the 

Jeep JL Wrangler

.

  Be sure to choose your precise application before you begin.

Содержание 102145

Страница 1: ...ginstallationandoperation Alwaystightenallnutsandboltssecurely pertheinstallationinstructions Alwaysperformregularinspectionsandmaintenanceontheplowmechanism fasteners cableandrelatedhardware Alwaysreplaceallwornordamagedpartsbeforeoperating NeveroperatethisWARNproductwithdamagedormissingparts Read installation and operating instructions thoroughly Your safety and the safety of others is very impo...

Страница 2: ...ebumper Damagetobumpermayoccur WARNbumpersarenotdesignedtobeusedforflattowing Consultwiththemanufacturerofyourtowbarsystemforthepropervehicletow barbrackets Read installation and operating instructions thoroughly N O T E S The Warn Crawler Bumper will accept a large range of mid frame winches with up to 12 000 lb capacities The Bumper has been designed to accommodate the standard 4 1 2 x 10 feet d...

Страница 3: ...ainer 1 2 8 B3 9213 Washer 1 2 Plain Narrow 8 B4 29060 Locking Hex Nut 1 2 13 8 B5 100772 Locking Plastic Plug 3 8 4 B6 83125 Flange Hex Nut M6 x 1 0 4 B7 87166 Flange Nut Elastic Insert M10 x 1 5 12 B8 93078 Flange Head Bolt M10 x 1 5 x 25 8 B9 64108 Flange Head Capscrew M6 x 1 0 x 25 6 B15 81707 Carriage Bolt M10 x 1 5 x 40 4 B16 101447 Doubler Bracket JL Sport 2 B17 82351 Socket Head Capscrew M...

Страница 4: ...ead screwdriver to pry wire harness clips upward 4 Disconnect fog light harness Christmas tree clips from the factory bumper NOTE You will need to secure wiring up in new bumper with zip ties 5 Install the eight 1 2 carriage bolts B1 into the bumper mounting slot four each side IMPORTANT Be sure that bolts are completely seated in bumper with square edges lined up with slot before securing push nu...

Страница 5: ...kets A3 and A4 NOTE The fog light may need to be trimmed to match the supplied fog light bracket a For LED fog lights Secure light with two M6 flange head bolts B9 and M6 locking flange nuts B6 b For HALOGEN fog lights Secure with two M4 screws B15 and M4 locking nut B16 NOTE Halogen Fog light housing may need to be trimmed to install further forward into bumper light shroud NOTE Your bracket may ...

Страница 6: ... attach the skid plate mounting brackets to the frame NOTE Retain hardware and brackets for anti nod bracket installation FOR PLASTIC BUMPER MODELS 12 Insert one carriage bolt B15 into the upper hole of frame doubler plate B16 13 Place doubler plate onto frame inserting carriage bolt into upper frame hole 14 Insert second carriage bolt through doubler plate and lower frame hole Repeat for both sid...

Страница 7: ...the part from moving freely FOR ALL BUMPER MODELS 15 Loosely secure top portion of anti nod bracket A5 and A6 between bumper and frame using bolts B8 16 Secure lower portion of anti nod bracket Steel Bumper over the factory skid plate mounting bracket and between the bumper and frame Using factory hardware NOTE Be sure to install hardware in the same orientation as removed Plastic Bumper using two...

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