Warmup WHS-M-S3-Series Скачать руководство пользователя

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-K

6
1

°C

°F

110

130

150

170

Hydronic

Heating System

IMPORTANT!

Please read this manual before

attempting to install your Warmup

product. Complete and submit your

warranty form

online at

www.warmup.co.uk

0345 345 2288

Technical Helpline

Installation Manual

WHS-M-S3-Series Manifolds

Содержание WHS-M-S3-Series

Страница 1: ...0 110 130 150 170 Hydronic Heating System IMPORTANT Please read this manual before attempting to install your Warmup product Complete and submit your warranty form online at www warmup co uk 0345 345 2288 TechnicalHelpline Installation Manual WHS M S3 Series Manifolds ...

Страница 2: ...p Natural Language Programming Programming that speaks your language Please scan the QR code for more information The world s best selling floor heating brand Over 2 million installations in more than 60 countries EasySwitch Always on the best tariff automatically SmartGeo Smarter geo fencing Reduce energy usage by up to 25 ...

Страница 3: ...allation is quick and straight forward but as with all electrical systems certain procedures must be strictly followed Please ensure that you have the correct heater s for the area you wish to heat Warmup plc the manufacturer of the Warmup DCM Pro System accepts no liability expressed or implied for any loss or consequential damage suffered as a result of installations which in any way contravene ...

Страница 4: ...60 F 32 50 70 90 110 130 150 170 Quick Install Guide Please also read the full instructions that follow this page Connect the WHS M S3 VALVES isolation valve kit Connect the primary supply pipes to the manifold ensuring that only valves operated by the UFH can interrupt the supply Purge and fill the circuits Assemble and connect the WHS M S3 MIX mixing unit if used Identify a suitable location and...

Страница 5: ...ic ian Nam e Nam e Com pany Com pany Addr ess Addr ess Post code Post code Tel Tel Ema il Ema il Proje ct Ref Proje ct Ref Circ uit Num ber Roo m Ser ved Zon e Num ber Circ uit Len gth Circ uit Flo w Rat e l m in Pre ssu re test pas sed 1 2 3 4 5 6 7 8 9 10 11 12 Ins tal ler De tai ls Man ifold Loca tion Tem pera ture Sett ing Purg ed and Fille d Pres sure Test Com plet ed Circ uits Bala nced Full...

Страница 6: ...up Thermostat WHS M S3 VALVES WHS C B MASTER01 WHS M S3 XX WHS M S3 MIX WHS M S3 02 WHS M S3 03 WHS M S3 04 WHS M S3 05 WHS M S3 06 WHS M S3 07 WHS M S3 08 WHS M S3 09 WHS M S3 10 WHS M S3 11 WHS M S3 12 WHS M S3 ACT230 Components Available ...

Страница 7: ... clean cut is made to the pipework Ensure all data is fully recorded on the commissioning log Ensure where the system is subject to the risk of freezing the system is purged or a suitable antifreeze such as Glycol up to 30 by volume is used Do not exceed specification failure to do so will void the warranty Do not use excessive force when adjusting flow gauges Do not guess the flow rates or temper...

Страница 8: ...os UPM3 25 70 130 Circulator Capillary Thermostat Actuator 6 7 8 9 10 Secondary by pass Primary by pass Primary Isolation Valve Flow Primary Isolation Valve Return Primary Supply Adaptors 1 G to 22mm 3 4 5 7 6 9 10 8 1 13 13 14 17 17 2 Overview Kv 01 3 10 6 1 20 20 30 C 0 10 20 30 40 50 80 70 60 F 32 50 70 90 110 130 150 170 ...

Страница 9: ... assembly 1 5 l min Flowmeter Flowmeter Locking Cap Manual Air Vent Thermomanometer Flow Arm End Caps Fill Drain Valve Mounting Brackets Electrothermic Actuator Electrothermic Actuator Collar Commissioning Cap Return Arm 11 12 15 18 19 22 16 16 21 20 Overview ...

Страница 10: ...us configurations ranging from 2 ports through to 12 ports The manifolds are delivered pre assembled in the mounting brackets with flow gauges drain fill valves air vents end caps and dual master gauge Manifold Type Height Depth 2 3 Excluding Mixing Unit 340 95 190 240 Including Mixing Unit 450 128 490 540 Bracket Spacing A 165 215 Dimensions ...

Страница 11: ...g unit providing regulated temperature control enabling tailored system performance NOTE All measurements are in millimetres mm unless otherwise stated Width No of Ports 4 5 6 7 8 9 10 11 12 290 340 390 440 490 540 590 640 690 590 640 690 740 790 840 890 940 990 265 315 365 415 465 515 565 615 665 Dimensions ...

Страница 12: ... on a horizontal surface The environment within which it is to be mounted should Be within the heated envelope of the building Never drop below 2 C or rise above 60 C In a dry location with non condensing humidity levels It is recommended that The manifold is mounted no less than 300mm above finished floor level to allow for easier installation and maintenance of the manifold A clearance of no les...

Страница 13: ...10 20 30 40 50 80 70 60 F 32 50 70 90 110 130 150 170 Kv 01 3 10 6 1 20 C 0 10 20 30 40 50 80 70 60 F 32 50 70 90 110 130 150 170 Kv 01 3 10 6 1 20 20 30 C 0 10 20 30 40 50 80 70 60 F 32 50 70 90 110 130 150 170 Align the WHS M S3 MIX mixing unit with the manifold Remove WHS M S3 MIX mixing unit from packaging Keep the thermostatic capillary actuator and sensor to one side these will be fitted dur...

Страница 14: ... Loose nut fittings only required if connecting primary pipework directly to manifold Kv 01 3 10 6 1 20 C 0 10 20 30 40 50 80 70 60 F 32 50 70 90 110 130 150 170 Kv 01 3 10 6 1 20 C 0 10 20 30 40 50 80 70 60 F 32 50 70 90 110 130 150 170 Fully tighten using an 36mm wrench Fully tighten using an 38mm wrench Hand tighten isolation valves onto mixing unit connecting to the pre mounted loose nut fitti...

Страница 15: ...15 ...

Страница 16: ...connections to the primary supply The pack also includes a pair of 22mm compression fittings allowing 22mm pipe to be connected directly to the manifold where applicable NOTE PTFE or similar should be used to connect the 22mm compression fittings to the 1 Isolation valve if used Configuration with WHS M S3 MIX mixing unit Configuration without mixing unit Kv 01 3 10 6 1 20 C 0 10 20 30 40 50 80 70...

Страница 17: ... as possible to ensure correct commissioning of the system 20 30 Kv 01 3 10 6 1 20 C 0 10 20 30 40 50 80 70 60 F 32 50 70 90 110 130 150 170 Slide pipe adaptor nut onto pipe with thread facing up followed by the split olive Insert the spigot into the pipe Fully tighten the nut using a 30mm open ended wrench Cut pipe cleanly leaving a straight edge using a suitable pipe cutter Hand tighten the nut ...

Страница 18: ...10 6 1 20 C 0 10 20 30 40 50 80 70 60 F 32 50 70 90 110 130 150 170 Kv 01 3 10 6 1 20 C 0 10 20 30 40 50 80 70 60 F 32 50 70 90 110 130 150 170 If fitted close the mixing units circulator isolation valve to prevent water bypassing the secondary circuits Ensure fill drain valves are closed use the cover cap as shown Remove flow gauge locking cover and keep safe close the flow valves Attach suitable...

Страница 19: ... 30 40 50 80 70 60 F 32 50 70 90 110 130 150 170 Open first circuits return valve followed by its flow valve Repeat steps 6 7 for all remaining circuits and replace the flow meter locking rings Close the flow arm fill drain valve Turn on the water supply and open both fill drain valves Purge until discharge water is clear and free of air Close the circuits flow valve first followed by its return v...

Страница 20: ...30 150 170 Kv C 0 10 20 50 7 0 5 10 15 30 25 20 0 psi bar 45 120 190 260 320 435 420 15 30 25 20 psi bar 190 260 320 435 420 45 15 0 5 10 15 30 25 20 0 psi bar 45 120 190 260 320 435 420 0 5 10 15 30 25 20 0 psi bar 45 120 190 260 320 435 420 0 5 10 15 30 25 20 0 psi bar 45 120 190 260 320 435 420 45 1 0 5 10 15 30 25 20 0 psi bar 45 120 190 260 320 435 420 Ensure both isolation valves are closed ...

Страница 21: ...and continue to inspect 7 8 Pressurise the system to its previous test pressure and isolate all circuits using their flow and return valves Is a pressure drop still persisting There may be a leak on one or more of the secondary circuits Open each circuits flow valve in turn If the pressure drops as the valve is opened then a leak is present on the associated circuit If a leak is identified Safely ...

Страница 22: ...0 70 60 F 32 50 70 90 110 130 150 170 Kv 01 3 10 6 1 20 C 0 10 20 30 40 50 80 70 60 F 32 50 70 90 110 130 150 170 L N Open the circulator isolation valve Remove the flow meter locking rings and fully open all circuit flow and return valves Connect the Mixing Units circulator to a power supply and turn it on Close the Primary Isolation Valves Turn the isolating cap on the mixing unit clockwise unti...

Страница 23: ... with consistent loading throughout 3 For guidance on calculating precise Flow Rates and Water Temperatures yourself please contact Warmup Adjust the flow gauges for each circuit starting with the shortest circuit first Replacing locking covers only when all adjustments have been made 8 Flow Rate Circuit Length 10 20 30 40 50 60 70 80 90 100 110 120 L min 1 00 1 00 1 00 1 20 1 50 1 80 2 10 2 40 2 ...

Страница 24: ...0 80 70 60 F 32 50 70 90 110 130 150 170 Repeat for all relevant circuits Repeat for all relevant circuits and wire actuators into the wiring centre Remove isolating caps by turning anti clockwise Hand tighten the actuator collar onto the valve mounts by turning clockwise Fit the actuator to the collar by pressing it down until a CLICK is heard 1 2 4 3 5 NOTE The actuators are supplied open for ea...

Страница 25: ...r display the current power consumption The circulator has key lock function To enable disable the lock hold push button for more than 10 seconds the LED s will blink to indicate change All of the circulator settings are adjusted with the push button and displayed with different LED sequences To change the mode setting press and hold the push button for more than 2 seconds but less than 10 The LED...

Страница 26: ...atic head to produce the temperature specified on the Working Drawings used to install the system 2 In the absence of a design it is recommended that the water temperature is progressively increased until the required floor surface temperature is achieved without exceeding the flow water temperatures specified below 3 For guidance on calculating Flow Rates and Water Temperatures please contact War...

Страница 27: ...he thermostatic head using a flat blade screwdriver Remove only the first adjustment wheel Remove the cap from the thermostatic head using a flat blade screwdriver Remove only the first adjustment wheel 1 1 2 2 Locking temperature control adjustment Limiting temperature control adjustment Floor Construction Maximum Recommended Temperature Screed Floors 55 C Timber Floors 60 C All other Floors See ...

Страница 28: ...der no circumstances should the underfloor heating system be used to speed up the curing process To prevent damage to floors BS EN1264 specifies the following commissioning procedures The following table shows the initial flow water temperatures which should be held for at least the specified length of time Applies to all floor constructions Screeds should not be heated until they have fully cured...

Страница 29: ...29 ...

Страница 30: ...ing a long time to warm up Manifold incorrectly balanced Refer to step 9 Circulator Connection Circuit Balancing page 22 Flow temperature set too low Refer to step 12 Temperature Settings page 26 High heat losses Some rooms and combination of floor finishes will have higher heat losses than others Which will take longer to heat The effects can be compensated for by setting the heating to come on f...

Страница 31: ...om the system Refer to step 7 Circuit Filling Purging page 18 2 Check zone thermostat controls are set to constant 3 Check zone flow gauge is balanced correctly Refer to step 9 Circulator Connection Circuit Balancing page 22 4 Check circuit isolator cap is open If actuator fitted check operation and signal voltage 5 Check circuit pipework and actuator wiring are correct Zone taking a long time to ...

Страница 32: ...____ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _______________...

Страница 33: ...33 NOTE Draw a plan showing the layout and location of the heating circuits Layout Plan ...

Страница 34: ...any Company Address Address Postcode Postcode Tel Tel Email Email Project Ref Project Ref Circuit Number Room Served Zone Number Circuit Length Circuit Flow Rate l min Pressure test passed 1 2 3 4 5 6 7 8 9 10 11 12 Installer Details Manifold Location Temperature Setting Purged and Filled Pressure Test Completed Circuits Balanced Fully Operational Installation Details Declaration NOTE Failure to p...

Страница 35: ...____ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _______________...

Страница 36: ...ur attention is drawn to the exclusions listed at the end of this warranty Notification of a suspected failure must be received in writing by Warmup within thirty 30 days of the suspected breach Products believed to be defective must be made available to Warmup for testing and determination of cause Upon acceptance of any warranty claim Warmup shall have ninety 90 business days in which to investi...

Страница 37: ... 3 are connected to appropriate power and water supplies 4 are installed according to all applicable building code requirements 5 are not exposed to pressures and or temperatures that exceed any limitations printed on the warranted product or in the applicable Warmup product installation manual 6 remain in their original installed location 7 do not show evidence of accidental damage misuse lack of...

Страница 38: ... 40 mm PIPE FITTING CENTRES 50 mm 55 mm PIPE FITTING DIAMETERS G 3 4 TECHNICAL SPECIFICATIONS Grundfos UPM3 25 70 130 OPERATING VOLTAGE 230 V ac 50Hz CONNECTIONS G1 1 2 WEIGHT 1 9 kg SYSTEM PRESSURE Max 1 0 MPa 10 bar MINIMUM INLET PRESSURE 0 05 MPa 0 50 bar at 95 C liquid temperature LIQUID TEMPERATURE 2 C to 110 C TF110 ENCLOSURE CLASS IP44 non condensing K IPx4D condensing MOTOR PROTECTION No e...

Страница 39: ...ators OPERATING VOLTAGE 220 240 V AC 50 60Hz OPERATING TEMPERATURE 0 to 60 C POWER 1 W DE ENERGIZED POSITION Normally Closed INRUSH CURRENT max 550 mA STROKE 4 mm IP RATING IP54 STORAGE TEMPERATURE 25 to 60 C Technical Specifications ...

Страница 40: ... Kingdom 702 704 Tudor Estate Abbey Road London NW10 7UW Web www warmup co uk Email uk warmup com Tel 0345 345 2288 Fax 0345 345 2299 The WARMUP word and associated logos are trade marks Warmup Plc 2016 Regd TM Nos 1257724 4409934 4409926 5265707 E OE v03 1216 ...

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