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HAWK-800 Constructions and Installations Instructions – 

https://www.hawk800.com

Construction and Installation Instructions

Introduction

IMPORTANT: Kit Versions 1.5, 1.5b and 1.5c

These instructions are for the HAWK-800P, HAWK-800MK2 and HAWK-800EX version 1.5, 1.5b and 1.5c. Version 1.5 kits 
began shipping in August 2011. These instructions also apply to the version 1.5b kit that began shipping in June 2012. And 
these instructions also apply to version 1.5c which began shipping in January 2018. Differences between the version 1.5, 

1.5b and 1.5c boards are noted (with pictures) throughout the instructions. This kit is designed to be installed in the Korg 
Poly-800 (PS-800), the Poly-800 II (PS-800II) and the EX-800 synthe module.

Congratulations!

Congratulations on your purchase of the HAWK-800 retrofit kit. This kit provides your Poly 800, Poly-800 MK2 or EX-800 
with many new and exciting sound creation and control capabilities. See 

http://www.hawk800.com

 for the latest list of 

completed and supported features as well as patches, templates and owners documentation.

WARNING and DISCLAIMER

You take full responsibility for any outcome, good, bad or ugly, when constructing, installing and using this retrofit kit. Do 
NOT attempt to construct, install or use this retrofit kit unless you understand and are willing to accept responsibility for 
any outcome that may result from your own attempts to construct, install and use this kit.

NOTE

: This kit requires the removal of two components from the main Poly-800 (and MK2) or EX-800 printed circuit boards

(PCB's). This requires advanced electronics technician skills. If you do not have the skills required to remove a 16 pin IC and 
a 28 pin DIP socket then you should have someone else do the job for you. Your local music store should be able to help 
you to find a qualified technician in your area. The successful installation of this kit into the Poly-800 MK2 requires even 
more skilled work. Beware and consider yourself forewarned!

Special final WARNING!

You should NEVER attempt to install the AtomaHawk kit without first having installed and then successfully tested and 
operated your Poly-800 with ONLY the HAWK-800 kit installed. Do NOT attempt to install the HAWK-800 and the 
AtomaHawk in one installation session. Troubleshooting and repair of your Poly-800 becomes extremely difficult if not 
impossible if you attempt to install both kits in one installation session. Do NOT attempt it! We recommend that you install 
the HAWK-800 kit; wait until you have had a full 8 hours of continuous successful operation of your Poly-800 with the 
HAWK-800 kit installed; then follow up later with the installation of the AtomaHawk kit.

Safety First

NOTE

: Exercise appropriate safety precautions at all times during construction and installation of this kit.

Before you Begin

When you ordered your kit you would have specified either a Poly-800 MK1 kit (HAWK-800P) or an EX-800 kit (HAWK-
800EX) or a Poly-800 MK2 kit (HAWK-800MK2). It is critically important to make sure that you obtained the correct kit, that 
you received all of the components in the kit and that none of the components show any sign of physical damage. Use the 
bill of materials that came with the kit to ensure that the correct kit and parts have been supplied and use the table below 
to make sure that the ribbon header cables that were shipped are correct for the kit that you ordered.

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Содержание HAWK-800

Страница 1: ...st 2 Before you Begin 2 Preparation 3 Read the Instructions 3 Required Tools and Supplies 3 Tape Features 4 Loss of MK2 Large Sequence Size Feature 4 Backup Patch and Sequencer Data 4 Construction 5 A...

Страница 2: ...ills If you do not have the skills required to remove a 16 pin IC and a 28 pin DIP socket then you should have someone else do the job for you Your local music store should be able to help you to find...

Страница 3: ...you a good understanding of the steps involved in the project If you need assistance you can contact support hawk800 com for additional explanation of any part of these instructions This project requi...

Страница 4: ...he HAWK 800 upgrade kit supports the original Korg Poly 800 sequencer size of a maximum of 256 events The HAWK 800 will not receive sequencer data from MK2 sysex bulk dumps The Mk2 can receive sequenc...

Страница 5: ...cate five 5 of the 28 pin IC sockets and one 1 of the 16 pin IC sockets Also locate three 3 of the 74HC138 one of 74HC08 one of 74HC32 and one of 74HC174 CAUTION For the following task take extra care...

Страница 6: ...Version 1 5c boards have a top silk screen that clearly shows the locations of each of the resistors and capacitors Use the picture below that corresponds to the board version that you have The first...

Страница 7: ...HAWK 800 Constructions and Installations Instructions https www hawk800 com Version 1 5 Board Discreet Component Location Version 1 5b Board Discreet Component Location 7 Of 29...

Страница 8: ...s also shown upper right Step 4 Install the Memory Chips CAUTION For the following tasks take extra care to ensure that you do not handle the memory chips by the pins Hold each chip by the plastic end...

Страница 9: ...rom the perimeter of the keyboard Remove the 4 threaded screws from the bottom of the keyboard Set the screws aside somewhere safe where they will not be lost or misplaced Carefully lift and then hing...

Страница 10: ...iron and allow it to achieve normal operating temperature Locate IC29 and familiarize yourself with its position while looking at the front and back of the board you don t want to remove the wrong chi...

Страница 11: ...ons The connectors CN13A and CN14A must be removed from the MK2 main board KLM 1032 WARNING Be careful that you do not damage the CN13A or CN14A connectors because they both must be reused on the HAWK...

Страница 12: ...to the back of the main board in order to provide the new retrofit board with the CPU write memory control signal The jumper connects pin 20 on the IC22 EPROM socket to IC21 static RAM 6116 pin 21 The...

Страница 13: ...clean up any loose solder from the effects board so that it is clean and thus reliable Step 15 Install the Effects Board Jumper Now install a jumper onto the back of the effects board as shown in the...

Страница 14: ...at has five wires colored green yellow orange red and brown If you decide to leave the connector in place not recommended then ensure that you properly secure the cable but DO NOT plug it into the CN1...

Страница 15: ...that you reconnect all cables to the main board obviously you can no longer connect CN13A and CN14A cables to the main board because the plugs are now installed in the HAWK 800 board Step 19 Install...

Страница 16: ...nylon spacers supplied with the HAWK kit and place them in position as shown in the picture below Next locate the four screws supplied with the HAWK kit Place the HAWK board into position over the nyl...

Страница 17: ...tment Then when the adjustments are completed the two boards must be replaced as discussed and shown above Step 20 Install CN13 CN14 Cables Install the CN13 and CN14 cables from the effects board to t...

Страница 18: ...plugs in these sockets Also take great care to ensure that you do not bend over any of the pins as you insert the plugs into the sockets See the picture below Locate and install the 16 pin header cab...

Страница 19: ...Poly 800 HAWK installation only Step 22 Install the Main Board back into the original Poly 800 Synthesizer Reinstall the original main board KLM 596 Reinstall all main board mounting screws and the g...

Страница 20: ...ou position the board so that it will not interfere with the metal case mounting brackets and screws see the picture below Line up the top edge of the HAWK 800 board with the plastic rib that runs hor...

Страница 21: ...the plugs in these sockets Also take great care to ensure that you do not bend over any of the pins as you insert the plugs into the sockets See the picture below You should now move on to step 30 Spe...

Страница 22: ...800 Use the picture above as a guide The HAWK board is mounted on top of the KLM 601 board in a stacked method Locate the nylon spacer and nylon washer supplied with the HAWK kit Locate the 3mm metric...

Страница 23: ...ugs in these sockets Also take great care to ensure that you do not bend over any of the pins as you insert the plugs into the sockets See the picture below Locate and install the 16 pin header cable...

Страница 24: ...0 then most likely your HAWK installation is working Turn off your synthesizer Close up the synthesizer and re install all of the case screws Clean up your work area and put away your tools NOTE It is...

Страница 25: ...p 2 Connect MIDI OUT from your computer to MIDI IN on your Poly 800 Make sure you don t have any MIDI loops Make sure your computer is not sending any MIDI except for the SYSEX file MIDI OX is commonl...

Страница 26: ...pply on the main board is precisely 5 volts Be extremely careful when checking the 5V rail Do NOT short out any component pins You can check the voltage easiest on the HAWK board See the picture below...

Страница 27: ...the MK2 check all of the connections related to the MK2 installation If none of the above helps to bring your Poly HAWK alive then proceed to the next stage Main Board Checks Using a multimeter and w...

Страница 28: ...to IC23 pin 5 IC22 socket pin 7 should show a short to IC23 pin 16 IC22 socket pin 6 should show a short to IC23 pin 6 IC22 socket pin 5 should show a short to IC23 pin 15 IC22 socket pin 4 should sh...

Страница 29: ...tions below 1 Power off your synthesizer and disconnect the power Then open up the synth 2 Remove all of the HAWK components 3 Unscrew and remove the main board and then remove the Write jumper from t...

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