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SL20K Self-Steering Axle and Suspension System Installation Manual

 

 

15 

 

 
 
 

ITEM NO. 

QTY 

PART NO. 

DESCRIPTION 

1 

1 

CHART 1 

HANGER ASSEMBLY L.H. 

2 

1 

CHART 1 

HANGER ASSEMBLY R.H. 

3 

1 

930274-10 

ARM ASSY LH 

4 

1 

930274-20 

ARM ASSY RH 

5 

2 

17832 

TORQUE ROD 

6 

1 

160131 

AXLE ASSEMBLY 

7 

1 

CHART 2 

CROSSMEMBER 

8 

1 

HPCM16093 

CROSSMEMBER HARDWARE PACK 

9 

1 

CHART 

UPPER BAG PLATE LH 

10 

1 

CHART 

UPPER BAG PLATE RH 

11 

2 

AS0222 

AIR SPRING LOAD 

12 

1 

CHART 3 

LOWER BAG PLATE LH 

13 

1 

CHART 3 

LOWER BAG PLATE RH 

14 

1 

HPLD2055 

AIRBAG HARDWARE PACK (LOAD) 

15 

2 

50193-01 

LIFT BAG PLATE 

16 

2 

AS0058C 

AIR SPRING LIFT (6897) 

17 

1 

HPLT16085 

LIFT BAG HARDWARE PACK 

18 

1 

CHART 4 

LIFT BAG PLUMBING KIT/HARDWARE 

19 

1 

CHART 2 

SL2055 COMMON PVT HDWE 

20 

1 

HPPT16094 

PIVOT CONNECTION PACK 

21 

1 

011707-1 

BACKBONE LH 20K (INT. BRAKE) 

012137-1 

BACKBONE LH 20K (BOLT-ON BRAKE) 

22 

1 

011707-2 

BACKBONE RH 20K (INT. BRAKE) 

012137-2 

BACKBONE RH 20K (BOLT-ON BRAKE) 

23 

1 

009957 

UPPER KINGPIN ASSY LH (INT. BRAKE) 

011918-1 

UPPER KINGPIN ASSY LH (BOLT-ON BRAKE) 

24 

1 

009957 

UPPER KINGPIN ASSY RH (INT. BRAKE) 

011918-2 

UPPER KINGPIN ASSY LH (BOLT-ON BRAKE) 

25 

1 

HPKN20KF 

KNUCKLE HARDWARE KIT (INT. BRAKE) 

2 

T1822SGX 

THRUST BEARING (BOLT-ON BRAKE) 

26 

1 

990188-06 

TIE ROD ASSY 

27 

2 

11418 

SHOCK STEERING STABILIZER 

28 

1 

HPSS2065 

SL2065 STEER STABILIZER HARDWARE 

29 

1 

006703-1L 

S-CAM LH (SHOWN) (INT. BRAKE ONLY) 

30 

1 

006703-1R 

S-CAM RH (INT. BRAKE ONLY) 

31 

4 

010113 

BRAKE SHOE (INT. BRAKE ONLY) 

Содержание SL20K

Страница 1: ...________ 3 4 Installation _____________________________4 4 1 Mounting the Suspension_____________ 4 4 2 Adjusting Maximum Turn Angle ________ 8 4 3 Adjusting Wheel Toe in ______________ 9 5 Torque Req...

Страница 2: ...ensions upon delivery The vehicle manufacturer must approve any changes to the vehicle frame before the changes are done Cutting or altering the vehicle s frame is normally not permitted by the manufa...

Страница 3: ...the manufacturer s warranty 2 2 Warning Proper axle attachment required for safe operation of the vehicle No alteration of any Watson Chalin suspension components is permitted without proper authoriz...

Страница 4: ...ied on the corresponding drawing when the vehicle is in its loaded condition Watson Chalin provides numerous different SL series suspension systems to accommodate different vehicle ride heights and ca...

Страница 5: ...not carry its share of the load straining the other suspension components When there is too little ground clearance or if the suspension is overloaded the vehicle will bottom out while going over bum...

Страница 6: ...Axle and Suspension System Installation Manual 5 NOTE Throughout the installation process you must check frequently for suspension clearance problems while mounting the suspension FIG 4 Chassis Crossm...

Страница 7: ...riving the rear axles and tires onto a lift 7 Raise the suspension into position using the marked axle front hanger rail and upper bag plate center line as locators NOTE If while raising the SL series...

Страница 8: ...n side rail to the vehicle frame using the appropriate size grade fastener specified above flat washer and lock nut Use at least 2 bolts per side 13 Drill remaining mounting holes per side rail See Fi...

Страница 9: ...1 Measure the current Turn Angle 2 The maximum turn angle for SL2065 Series model is normally set at the maximum 25 Some applications may require less turn angle 3 If the turn angle needs to be adjust...

Страница 10: ...tires around the complete outer surface of the tire 4 Place the pointers of a trammel bar on the marks of each tire and rotate the tires making sure a straight line has been marked 5 Measure and reco...

Страница 11: ...llowing tables are applied to nuts but not bolts All torque requirements are for lubricated threads only A lubricated thread is defined as a bolted connection that has some form of friction modifier o...

Страница 12: ...rements Torque values shown apply only to W C supplied fasteners If other fasteners are used follow torque specifications listed in vehicle manufacturer s service manual Item Description Size Torque R...

Страница 13: ...proper torque as specified below U Bolt Non Plated Clean Lubricated Thread Torque Requirements Airspring Torque Requirements Airspring Air Fitting Torque Requirements UNF Grade 8 Size 3 8 1 2 5 8 3 4...

Страница 14: ...69 74 78 83 11 5 20 30 40 49 59 68 73 78 83 88 SL2065 12 10 18 27 35 44 52 61 65 70 74 78 11 25 19 28 37 46 55 65 69 74 78 83 12 5 20 30 40 49 59 68 73 78 83 88 SL2065 13 11 18 27 35 44 52 61 65 70 7...

Страница 15: ...14 7 Parts List The following section shows the exploded view of the SL2065 series lift axle This view and corresponding parts list in the following table is intended to help you identify parts and pa...

Страница 16: ...LIFT BAG HARDWARE PACK 18 1 CHART 4 LIFT BAG PLUMBING KIT HARDWARE 19 1 CHART 2 SL2055 COMMON PVT HDWE 20 1 HPPT16094 PIVOT CONNECTION PACK 21 1 011707 1 BACKBONE LH 20K INT BRAKE 012137 1 BACKBONE L...

Страница 17: ...AKE 33 2 REF ONLY HUB ASSEMBLY 34 2 REF ONLY BRAKE DRUM 35 2 REF ONLY SEAL 36 2 REF ONLY INNER BEARING 37 2 REF ONLY OUTER BEARING 38 2 REF ONLY SPINDLE NUT 39 2 REF ONLY HUB CAP 40 2 REF ONLY BRAKE C...

Страница 18: ...SL20K Self Steering Axle and Suspension System Installation Manual 17 CHART 1 SL2065 Hanger Configurations Chart...

Страница 19: ...SL20K Self Steering Axle and Suspension System Installation Manual 18 CHART 2 SL2065 Frame Width Chart CHART 3 SL2065 Side Rail Height Chart CHART 4 SL2065 Run Height Chart...

Страница 20: ...parts for 1 torque rod QTY PART NO DESCRIPTION 4 17010 WASHER FLAT 88X1 5 2 11457 NUT LOCK 88 14 GRC 2 17238 5 CAPSCREW 87 X 5 00 1 17832 TORQUE ROD 20K TT HOLLOW BALL P00 0230 Bushing Kit SRK2055 2 T...

Страница 21: ...ARING SRK107 01 Less kingpin Contains parts for 1 side of axle QTY PART NO DESCRIPTION 2 11448 GREASE FITTING 1 7X1002 DRAW KEY 1 143699 0062 NUT LOCK PIN 2 R 004725 KING PIN BUSHING 2 R 002593 KING P...

Страница 22: ...ovement may vary depending on the brand configuration and operating condition of the lift axle control system and or other factors Read understand and comply with all applicable operating instructions...

Страница 23: ...against air springs or chaffing Clear debris and or replace as necessary Brake Components Visually inspect for damage to any components and to ensure all mounting fasteners are tight and properly ali...

Страница 24: ...irst Verify torque inspect for leaking or damaged boots grease Kingpin Bushings 10 000 mi or 6 months whichever comes first Check for wear grease Pivot Connections 5 000 mi or as needed whichever come...

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