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Operating manual Piston pump IceBreaker 40-200 ccm (Finishing)
4 Basic Safety Instructions

Order number 2333538 | Edition 03/2021

Use only WAGNER original spare parts and accessories.

Do not change or modify the device; if change is necessary, contact WAGNER.

Only repair and replace parts that are listed in the accessories and spare parts chapter
and that are assigned to the device.

Do not use any defective components.

Before all work on the device and in the event of work interruptions:

Relieve the pressure from the spray gun, product hoses and all devices.

Secure the spray gun against actuation.

Switch off the energy and compressed air supply.

Disconnect the control unit from the mains.

Observe the operating and service manual for all work.

4.2.8 Protective and Monitoring Equipment

Danger due to removal of protective and monitoring equipment!

Danger to life and equipment damage.

Protective and monitoring equipment must not be removed, modified or rendered
unusable.

Regularly check for perfect functioning.

If defects are detected on protective and monitoring equipment, the system must not
be operated until these defects are remedied.

Содержание Wildcat 10-70

Страница 1: ...ranslation of the original operating manual II 2 G Ex h IIB T3 T4 Gb X For professional use Always observe the information in this manual particularly the safety instructions and the warning instructi...

Страница 2: ......

Страница 3: ...3 2 Identification X 11 3 3 Type Plate 13 4 Basic Safety Instructions 14 4 1 Safety Instructions for the Operator 14 4 2 Safety Instructions for the Personnel 15 5 Description 20 5 1 Components 20 5...

Страница 4: ...and Puma Pumps 67 13 2 Leopard pumps 73 13 3 Product Output for TC 1 4404 Pumps 79 14 Spare Parts 80 14 1 How Can Spare Parts Be Ordered 80 14 2 Notes on Using Spare Parts 80 14 3 Overview of the Com...

Страница 5: ...ructions fall into the following categories DANGER Immediate risk of danger Non observance will result in death or serious injury WARNING Potential danger Non observance may result in death or serious...

Страница 6: ...English 2333538 French 2333539 Italian 2333540 Spanish 2333541 Russian 2351629 Dutch 2367552 Japanese 2338088 Hungarian 2352104 Finnish 2391472 Swedish 2391469 Romanian 2412198 Czech 2413375 Danish 24...

Страница 7: ...ctrically trained person Is instructed by an electrician about the tasks assigned to him her the potential risks associated with improper behavior as well as the neces sary protective devices and meas...

Страница 8: ...ns 4 Use the device only to work with the materials recommended by WAGNER 4 Do not deactivate safety fixtures 4 Use only WAGNER original spare parts and accessories 4 The operating personnel must be t...

Страница 9: ...s packings valves etc Wear caused by abrasive working materials is not covered by the warranty Info Contact your local WAGNER dealer and the lacquer manufacturer if you encounter application problems...

Страница 10: ...following example 1 4404 B_06427 1 2 1 Design pressure of the fluid section 2 Description 1 4404 Further information about operation with acidic hardeners can be found in the operating manual for the...

Страница 11: ...sion group T3 Maximum surface temperature 200 C 392 F without drying protec tion active T4 Maximum surface temperature 135 C 275 F with drying protection active Gb Zone 1 high safety level X Special n...

Страница 12: ...ove deposits from the surfaces to maintain conductivity 4 Use only a damp cloth to clean the device Air in the pump fluid Ignitable gas mixtures can form if air enters the pump fluid 4 Prevent the pum...

Страница 13: ...sure Max Temp Material Fluid Baujahr Serie Nr Year of manufacture Serial No Vor Gebrauch Betriebsanleitung beachten Check manual before use Wagner International AG MADE IN SWITZERLAND CH 9450 ALTST TT...

Страница 14: ...problems 4 Decommission if device poses a danger or is damaged 4 Must be de energized before work is commenced 4 Secure the device against being switched back on without authorization 4 Inform person...

Страница 15: ...l Qualifications Danger due to incorrect use of device Risk of death due to untrained personnel 4 Ensure that the operating personnel has been instructed by the operator in accordance with the operati...

Страница 16: ...ng chapter 4 If needed the liquid ejection devices must be checked by experts e g WAGNER service technician at least every 12 months for their work safe condition in accordance with DGUV regulation 10...

Страница 17: ...vehicles e g fork lifts or that the hoses are never put under pressure from the outside in any other way 4 Ensure that the hoses are never kinked Observe maximum bending radii 4 Ensure that no work is...

Страница 18: ...vents for flushing External Cleaning When cleaning the exterior of the device or its parts also observe the following 4 Relieve the pressure from the device 4 De energize the device electrically 4 Dis...

Страница 19: ...k interruptions 4 Relieve the pressure from the spray gun product hoses and all devices 4 Secure the spray gun against actuation 4 Switch off the energy and compressed air supply 4 Disconnect the cont...

Страница 20: ...es the air piston up and down in the air motor 4 and it also moves the the associated pump piston up and down in the fluid section 9 In the control housing 1 the air pressure is redirected at the end...

Страница 21: ...ing pressure the spring loaded valve automatically opens and releases the excess pressure The control housing is equipped with noise insulation Never operate the device without noise insulation The co...

Страница 22: ...1 4571 Fluoroelastomer carbide polyethylene PTFE 5 5 2 Recommended Packings WAGNER packings for this device Code Product Color L Leather dark brown TG PTFE with graphite black PE Ultra high molecular...

Страница 23: ...4 according to ISO 8573 1 2010 7 Particle concentration 5 10 mg m 5 Humidity pressure dew point 7 C 4 Oil content 5 mg m Air inlet diameter internal thread inch G1 2 Minimum diameter of the compressed...

Страница 24: ...Risk of poisoning if inhaled 4 Provide compressed air free from oil and water 5 5 4 Technical Data for Puma Description Units Puma 28 40 Puma 21 110 Pump ratio 28 1 21 1 Flow volume per double stroke...

Страница 25: ...hread inch M24 1 5 Weight kg lb 16 35 28 62 Product pH value pH 3 5 9 Maximum product pressure at pump inlet MPa bar psi 2 20 290 Product temperature C F 5 80 41 176 Ambient temperature Assembly and o...

Страница 26: ...ensions and Connections for Wildcat and Puma L1 J C F T H N D E A G K B B_03901 M L2 R S H Q O P I G G 2 Pos Wildcat 10 70 mm inch Wildcat 18 40 mm inch Puma 28 40 mm inch Puma 21 110 mm inch A 736 29...

Страница 27: ...3916 20 200 2900 Maximum possible strokes in operation DS min 60 Maximum recommended strokes per minute in continuous operation DS min 40 Minimum maximum air inlet pressure MPa bar psi 0 25 0 71 2 5...

Страница 28: ...MPa bar psi 2 20 290 Product temperature C F 5 80 41 176 Ambient temperature Assembly and operation C F 5 50 41 122 Ambient temperature Storage C F 20 60 4 140 Relative humidity 10 95 without condensa...

Страница 29: ...5 7 Measurements and Connections for Leopard J C F T H N D E A G K B B_03903 M L1 L2 R S H O P G G 2 Q I IbxIh Ib Ih Leopard Pos Leopard 35 70 mm inch Leopard 48 110 mm inch Leopard 35 150 mm inch Leo...

Страница 30: ...Wildcat 18 40 Puma 28 40 0 009 0 23 20 30 40 50 60 0 21 0 25 0 31 0 36 0 011 0 28 10 20 30 40 50 60 0 30 0 35 0 43 0 50 0 013 0 33 10 20 30 40 50 60 80 0 45 0 53 0 62 0 68 0 015 0 38 10 20 30 40 50 6...

Страница 31: ...ription Order number 2333538 Edition 03 2021 31 5 5 9 Performance Diagrams Example 8 bar 6 bar 4 bar 8 b a r 6 bar 4 bar B_00301 1 2 3 4 1 Product pressure in bar MPa psi 3 Air consumption in nl min s...

Страница 32: ...eristic curve for air pressure 6 bar 0 6 MPa 87 psi 4 Flow rate of water in l min gpm C Characteristic curve for air pressure 4 bar 0 4 MPa 58 psi Wildcat 10 70 0 80 8 1160 60 60 870 40 4 580 0 10 20...

Страница 33: ...istic curve for air pressure 2 5 bar 0 25 MPa 36 psi 3 Air consumption in nl min scfm 4 Flow rate of water in l min gpm Puma 28 40 0 250 25 3625 200 20 2900 150 15 2175 100 10 1450 50 5 725 0 10 20 30...

Страница 34: ...tic curve for air pressure 6 bar 0 6 MPa 87 psi 4 Flow rate of water in l min gpm C Characteristic curve for air pressure 4 bar 0 4 MPa 58 psi Leopard 35 70 0 250 25 3625 200 20 2900 150 15 2175 100 1...

Страница 35: ...n nl min scfm B Characteristic curve for air pressure 6 bar 0 6 MPa 87 psi 4 Flow rate of water in l min gpm C Characteristic curve for air pressure 4 bar 0 4 MPa 58 psi Leopard 35 150 0 0 10 20 30 40...

Страница 36: ...si A Characteristic curve for air pressure 7 7 bar 0 77 MPa 111 psi 2 Stroke frequency in DH min 3 Air consumption in nl min scfm B Characteristic curve for air pressure 6 bar 0 6 MPa 87 psi 4 Flow ra...

Страница 37: ...apter Pressure Relief Work Interruption 8 49 a high pressure filter with a return line or a relief combination is mandatory 5 7 1 High pressure filter Option To ensure problem free operation it is rec...

Страница 38: ...70 bar 3916 psi 1 Fluid section connection 4 Closed spraying 2 Product output 5 Open pressure relief 3 Pressure relief Relex 5 7 2 Relief Combination and Inline Filter up to 270 Bar Option Instead of...

Страница 39: ...e strokes in an external controller for example The pressure signal corresponds to the set working air pressure and is available during the complete upwards stroke of the pump If both of the signal ed...

Страница 40: ...f feed pump B_07727 n o p 1 Feed pump 2 Main pump 3 Pressure relief valve 1 If the maximum pressure of the feed pump is lower than that of the main pump the maximum pressure could be exceeded if the m...

Страница 41: ...t of assembly the device must be stored in a dry location free from vibrations and with a minimum of dust The device must be stored in closed rooms The air temperature at the storage location must be...

Страница 42: ...of a spraying system for Airless or AirCoat applications The individual components are shown in the accessories or can be arranged with a spraypack configurator The nozzles must be selected according...

Страница 43: ...aterials or Operate the device on an appropriate spraying wall with the ventilation extraction switched on Observe national and local regulations for the exhaust air speed 6 5 2 Air Supply Lines WARNI...

Страница 44: ...ice and the spray gun are suitable for the pressure generated in the device 4 Ensure that the following information can be seen on the high pressure hose 4 Manufacturer 4 Permissible operating pressur...

Страница 45: ...xample Pos Part workstation Cable cross section 1 Conveyor 16 mm AWG6 2 Work piece 3 Rmax 1 M 4 Spraying stand Alternative Spray booth 16 mm AWG6 5 Floor static dissipative 6 Product tank 6 mm AWG10 7...

Страница 46: ...o not spray the device empty after cleaning NOTICE Impurities in the spraying system Spray gun blockage products harden in the spraying system 4 Flush the spray gun and paint supply with a suitable fl...

Страница 47: ...aximum pressure is reached Maintain the pressure for 3 minutes and check all connection points for leaks 2 Carry out pressure relief in accordance with Chapter Pressure Relief Work Interruption 8 49 6...

Страница 48: ...ERGENCY STOP In the case of unforeseen occurrences immediately 1 Close ball valve 2 2 Open return valve 3 B_03917 3 2 53 MPa 530 bar 7687 psi A B 3 3 27 MPa 270 bar 3916 psi 27 MPa 270 bar 3916 psi B...

Страница 49: ...the nozzle or the filter is removed from the spray gun The components for pressure relief on a CE compliant spraying system include Air cock with pressure relief valve mounted between the compressed a...

Страница 50: ...conveying and suction capacity The cleaning and flushing agents used must be compatible with the working material Do not flush hardener pumps with water Only flush them using suitable flushing agents...

Страница 51: ...lve 2 6 As soon as there is no pressure remaining in the system close the return valve 3 Flushing via spray gun 1 In case of AirCoat systems carry out the basic flushing without atomizing air 2 Point...

Страница 52: ...rt and filter housing in accordance with chapter Cleaning and Replacing the Filter 8 58 7 Product change If necessary remove clean and check the pump inlet housing If necessary also remove clean and c...

Страница 53: ...y and compressed air supply 4 Disconnect the control unit from the mains 4 Observe the operating and service manual for all work Prior to maintenance It should be ensured that the unit is in the follo...

Страница 54: ...ings Paint or solvent can escape if the seals are dry 4 Ensure that the separating agent tank is filled with sufficient separating agent B_03918 Pour the supplied separating agent into the intended op...

Страница 55: ...checks must be kept 4 Replace the complete hose if one of the following two periods is exceeded 4 6 years from the date of the hose crimping see fitting embossing 4 10 years from the date of the hose...

Страница 56: ...d let the product cool off 6 7 4 1 3 B_05292 5 2 A B A Closed B Open 1 Visual check personal safety equipment grounding and all devices ready to use 2 Place an empty grounded collection tank 5 under t...

Страница 57: ...out pressure relief in accordance with Chapter Pressure Relief Work Interruption 8 49 6 Dispose of the contents of the tank 5 according to the local regulations 8 2 8 Filling the Empty Pump WARNING G...

Страница 58: ...rn valve 3 10 Point the spray gun without nozzle into the tank 5 and open it 11 Slowly open the ball valve 2 Be prepared for the switch from air to working product and avoid backspray 12 As soon as pu...

Страница 59: ...ilter in accordance with Chapter Basic Flushing 8 50 Flush using the spray gun so that the flushing agent flows through the inline filter Maximize the flow remove the nozzle open the dosing valve if n...

Страница 60: ...mp and HP filter in accordance with Chapter Basic Flushing 8 50 and while doing so 4 At the preferred filter installation position Flush via the return valve 1 This produces a large flow As a result t...

Страница 61: ...4 Fill the filter housing 2 approx 1 3 full with solvent Close wearing a glove and shake well 4 Clean the distribution housing 7 using a brush 10 If necessary replace the O ring 5 and or filter cartr...

Страница 62: ...e versal point Check detent element see service man ual Poor spray pattern Please refer to the gun manual Irregular operation of product pump Spray jet collapses pulsa tion Viscosity is too high Thin...

Страница 63: ...work on the device and in the event of work interruptions 4 Relieve the pressure from the spray gun product hoses and all devices 4 Secure the spray gun against actuation 4 Switch off the energy and...

Страница 64: ...aning agent 2 All dismantled parts have to be clean and dry after cleaning Care should be taken that these parts remain free of solvents grease or sweat from the hands salt water Perform cleaning and...

Страница 65: ...voltage 500 1000 VDC 1 3 Testing for leaks 1 Connect the air motor to the air supply 7 bar 2 To perform a tightness check on the device the product pressure with the flushing agent is slowly increase...

Страница 66: ...he devices must be scrapped please differentiate the disposal of the waste materials The following materials have been used Stainless steel Aluminum Elastomers Plastics Carbide 12 2 CONSUMABLE PRODUCT...

Страница 67: ...021 67 13 ACCESSORIES 13 1 WILDCAT AND PUMA PUMPS 13 1 1 Product Output and Miscellaneous B_07704 2 3 A 4 24 1 19 20 21 22 23 60 x 28 x 270 bar 53 31 50 54 55 56 57 29 30 270 bar 530 bar 27 270 bar 52...

Страница 68: ...23 9998811 Quick release coupling with hose fitting DN 10 24 2334956 Regulator lock 25 2335815 Ball valve DN7 PN10 G1 4 R1 4 CB 26 9992831 Loctite 542 50 ml 50 cc Product output up to 27 MPa 270 bar 3...

Страница 69: ...8 40 Puma 21 110 57 2329046 Return hose DN6 PN310 G1 4 PA Pressure relief Relex 60 Pressure relief Relex see supplement order no 2409685 wearing parts Item does not exist The listed accesories for the...

Страница 70: ...2 Product input 1 2 3 4 10 14 13 17 18 12 11 16 15 13 8 5 8 5 9 6 7 30L 200L 19 DN16 DN25 DN25 DN16 DN25 DN16 DN16 DN25 B_03921 For trouble free suction use hoses which are as short as possible The ma...

Страница 71: ...hose fitting DN16 M36 SSt 9 2323329 LP hose DN16 PN10 EPDM per meter 10 2323597 LP hose DN16 PN10 PE per meter 11 2324158 Suction tube DN16 SSt complete 12 2323239 Suction tube DN25 SSt complete 13 23...

Страница 72: ...no Designation Wildcat 10 70 Wildcat 18 40 Puma 28 40 Puma 21 110 A 2329460 2337529 2329456 2329467 2329517 Piston pump PE TG A 2329462 2337530 2329458 2329469 2330614 Piston pump PE T A 2366704 Pisto...

Страница 73: ...Edition 03 2021 73 13 2 LEOPARD PUMPS 13 2 1 Product Output and Miscellaneous B_07705 2 3 A 19 20 21 24 60 x y y 25 26 1 28 x 270 bar 53 31 52 270 bar 530 bar 4 50 51 54 55 56 57 29 30 270 bar 530 ba...

Страница 74: ...CB 26 9992831 Loctite 542 50 ml 50 cc Product output up to 27 MPa 270 bar 3916 psi 27 2329024 2329024 HP filter DN10 PN270 SSt complete For details and filter cartridges see chapter High pressure Fil...

Страница 75: ...ose DN6 G1 4 2 8m PA 57 2329046 Return hose DN6 PN310 G1 4 PA Pressure relief Relex 60 Pressure relief Relex see supplement order no 2409685 wearing parts Item not available as a spare part Item does...

Страница 76: ...2 2 Product input 1 2 11 12 14 13 11 30L 200L 10 9 DN16 DN25 8 6 3 6 3 7 4 5 DN25 DN16 DN25 DN16 B_03924 15 16 DN16 DN25 17 For trouble free suction use hoses which are as short as possible The maxim...

Страница 77: ...329 2323329 LP hose DN16 PN10 EPDM per meter 8 2323597 2323597 LP hose DN16 PN10 PE per meter 9 2324158 2324158 Suction tube DN16 SSt complete 10 2323239 Suction tube DN25 SSt complete 11 2324247 Suct...

Страница 78: ...pard 26 200 A 2329479 2329484 2329490 2417044 Piston pump PE TG A 2329481 2329486 2329493 2417043 Piston pump PE T A 2329495 Piston pump PE L A 2366702 Piston pump PE T TC 1 4404 1 2325916 Trolley 6 c...

Страница 79: ...e B Left C Right D Designation 1 4404 for relief combi nation TC 1 4404 Pos K Stk TC 1 4404 Designation Order no 1 1 2370693 Relief combination left 2 1 2370190 Relief housing 3 2 2323718 Fitting PF M...

Страница 80: ...the following spare parts lists Wearing parts Wearing parts are not included in the warranty included in service set not part of the standard equipment but available as a special accessory Explanatio...

Страница 81: ...2329613 Air motor 3 75 4 2350030 2350028 Connection set for air motor fluid section 9 236219 Grounding cable complete 10 9992616 Molykote DX grease A 25 Nm 18 lbft Tightening torque for air motor flui...

Страница 82: ...ion PE TG Order no PE T Order no PE TG Order no PE T Order no 1 2329467 2329469 2329517 2330614 Piston pump 2 2329641 2329643 2329654 2329656 Fluid section 3 2329617 2329619 Air motor 4 75 and 4 150 4...

Страница 83: ...ounding cable complete 10 9992616 Molykote DX grease A 25 Nm 18 lbft 50 Nm 37 lbft Tightening torque for air motor fluid section Pos Leopard 35 70 PE TG TC 1 4404 Order no Designation 1 2366702 Piston...

Страница 84: ...0 Nm 37 lbft Tightening torque for air motor fluid section B_05261 3 2 10 9 1 4 A A Leopard 35 150 48 110 26 200 Pos Leopard 26 200 Designation PE TG Order no PE T Order no 1 2417044 2417043 Piston pu...

Страница 85: ...9 12 46 17 16 49 11 42 55 56 10 43 52 50 60 59 61 34 41 5 41 6 39 32 2 3 53a 53b 33 36 51 36 4 47 15 58 2 3 Nm appr 2 lbft Wildcat Puma 55 Nm 40 lbft Leopard 65 Nm 48 lbft 10 15 Nm 7 11 lbft 20 25 Nm...

Страница 86: ...1 367314 Control air filter 15 1 2332082 Fluid warning label 16 2 367318 Shoulder screw 17 1 367319 Sound deadening pad 18 2 367320 Cotter pin 23 1 367324 Filter holder 25 1 Throttle 28 6 9971123 O r...

Страница 87: ...7 1 9970149 Sealing ring 58 1 9952668 Base 59 1 9952667 Clamping bracket 60 1 9900701 Socket cap screw 61 1 9921505 Spring washer 69 1 9998718 Drive fastener 71 1 2330382 IceBreaker label 72 1 2332077...

Страница 88: ...2 55 56 10 43 52 50 60 59 61 34 41 5 41 6 39 32 2 3 53a 53b 33 36 51 36 4 47 15 58 2 3 Nm appr 2 lbft Wildcat Puma 55 Nm 40 lbft Leopard 65 Nm 48 lbft 10 15 Nm 7 11 lbft 20 25 Nm 15 19 lbft 28 25 Nm 1...

Страница 89: ...1 367313 Compressed air filter 14 1 367314 Control air filter 15 1 2332082 Fluid warning label 16 2 367318 368324 Shoulder screw 17 1 367319 368319 Sound deadening pad 18 2 367320 368320 Cotter pin 23...

Страница 90: ...M6x16 56 3 9920103 9920102 Washer 57 1 9970149 Sealing ring 58 1 9952668 Base 59 1 9952667 Clamping bracket 60 1 9900701 Socket cap screw 61 1 9921505 Spring washer 69 1 9998718 Drive fastener 71 1 23...

Страница 91: ...align the display scale Pos K Stk Order no Designation 1 1 2384849 Pressure regulator unit 4 complete 2 1 2309972 Pressure regulator valve 4 3 1 9998677 Pressure gauge 0 10 bar d40 4 1 2309744 Distri...

Страница 92: ...Stk Order no Designation 1 1 2328607 Pressure regulator unit 6 complete 2 1 2309973 Pressure regulator valve 6 3 1 9998725 Pressure gauge 0 10 bar d50 4 1 2309783 Distribution piece 6 5 2 3050699 Hex...

Страница 93: ...t 18 40 Puma 28 40 LM FS 2 Wildcat 10 70 LM FS 4 Leopard 35 70 1 1 2350028 2350030 2350032 Connection set LM FS 2 2 367532 Coupling cover stroke 75 3 1 367529 367579 368529 Coupling 4 1 367530 368530...

Страница 94: ...d 35 150 Leopard 48 110 LM FS 8 Leopard 26 200 1 1 2350031 2350033 2350036 Connection set LM FS 2 2 368532 Coupling cover stroke 150 3 1 367579 368529 2337924 Coupling 4 1 367530 368530 Spring 5 3 992...

Страница 95: ...51 8 71 70 Nm 10 Nm 1 60 52 lbft 7 lbft B_05264 40 Nm 30 lbft 60 70 60 60 60 61 62 61 60 111 100 Nm 74 lbft 61 28 10 27 9 Tighten pos 4 by hand on block Use a standard wrench only if necessary In this...

Страница 96: ...ete small 101 1 123219 Packing PE T complete small 20 2 123398 Sealing collar TG small 20 2 123426 Sealing collar T small 21 3 123427 Sealing collar PE small 103 1 367991 Packing PE TG complete large...

Страница 97: ...e chapter Connection Sets for 40 70 ccm 8 93 not part of the standard equipment but available as a special accessory 14 6 2 Fluid Section 70 ccm 50 70 Nm 10 Nm 60 70 52 lbft 7 lbft 40 Nm 30 lbft 60 60...

Страница 98: ...1 1 368511 Snap ring flange 12 2 368512 Snap ring half 13 1 368513 Securing ring 16 1 368516 2370142 Support ring 17 1 367519 2366649 Pressure ring 18 1 368518 2370140 Support ring 19 1 368519 2366647...

Страница 99: ...Ball guide for high vis cosity products 60 1 9998808 Mobilux EP 2 grease 61 1 9992609 Anti seize paste tube 62 1 9992616 Molykote DX grease 70 1 2329922 2370580 Fitting SF MM G3 8 M24x1 5 PN530 SSt 7...

Страница 100: ...1 20 21 20 21 40 17 2 41 19 23 22 23 103 104 105 100 101 102 22 23 18 5 43 28 10 6 25 12 11 3 13 46 25 7 42 27 9 4 50 51 57 8 107 B_05267 160 Nm 118 lbft 1 100 Nm 74 lbft 61 Tighten pos 4 by hand on b...

Страница 101: ...1 368297 Packing PE T complete small 102 1 368295 Packing PE L complete small 20 2 368426 Sealing collar TG small 2 368436 Sealing collar T small 2 368437 Sealing collar L small 21 3 368427 Sealing c...

Страница 102: ...9992609 Anti seize paste tube 62 1 9992616 Molykote DX grease 106 1 2329922 Fitting SF MM G3 8 M24x1 5 PN530 SSt 107 1 2329898 Sealing sleeve 1 368997 Service set PE TG 1 2304930 Service set PE T 1 2...

Страница 103: ...1 20 21 20 21 40 17 2 41 19 23 22 23 103 104 105 100 101 102 22 23 18 5 43 28 10 6 25 12 11 3 13 46 25 7 42 27 9 4 50 51 57 8 107 B_05268 160 Nm 118 lbft 1 100 Nm 74 lbft 61 Tighten pos 4 by hand on b...

Страница 104: ...1 367992 Packing PE T complete small 102 1 367993 Packing PE L complete small 20 2 367522 Sealing collar TG small 2 367900 Sealing collar T small 2 367922 Sealing collar L small 21 3 367523 Sealing c...

Страница 105: ...9992609 Anti seize paste tube 62 1 9992616 Molykote DX grease 106 1 2329922 Fitting SF MM G3 8 M24x1 5 PN530 SSt 107 1 2329898 Sealing sleeve 1 368990 Service set PE TG 1 368994 Service set PE T 1 23...

Страница 106: ...0 60 60 106 60 60 61 61 62 61 60 44 16 21 20 21 20 21 40 17 2 41 19 23 22 23 103 104 100 101 22 23 18 5 43 28 10 6 26 12 11 3 13 46 25 7 42 27 9 4 50 51 8 B_07926 200 Nm 148 lbft 1 120 Nm 89 lbft 61 1...

Страница 107: ...985 Packing PE T complete small 20 2 2336679 Sealing collar TG small 2 2343776 Sealing collar T small 21 3 2336674 Sealing collar PE small 103 1 2341474 Packing PE TG complete large 104 1 2345986 Pack...

Страница 108: ...arts Included in service set 14 7 INLET VALVE WITH VALVE DEPRESSOR B_04072 1 2 3 4 5 6 7 8 9 Pos K Stk Order no Designation Fluid section 40 ccm Fluid section 70 ccm 1 1 2329689 2329688 Inlet Valve wi...

Страница 109: ...1 2356467 Ball valve set option 5 1 2349761 Relex set cpl 1 8 6 1 3204611 Fitting DF MM G1 4 G1 4 PN530 SSt 7 1 9992831 Loctite 542 50 ml 50 cc 8 1 9992616 Molykote DX grease 9 1 9992609 Anti seize p...

Страница 110: ...cessory 14 10 ANGLED INLINE FILTER 530 BAR B_04071 3 2 4 5 1 6 7 53 MPa 530 bar 7687 psi Pos K Stk Order no Designation 1 1 2329026 Inline filter HL DN6 PN530 G1 4 SSt 2 1 2326045 Filter inlet housing...

Страница 111: ...12 21 11 10 1 4 7 13 2 3 5 B_04069 23 34 35 37 36 36 37 8 27 MPa 270 bar 3916 psi A B 17 Nm 12 5 lbft A Tighten pos 3 by hand B Identification of the filter Pos K Stk Order no Designation 1 1 2329024...

Страница 112: ...fine 14068 Filter sieve 100 mesh per inch medium mesh width 0 16 mm 3514069 Filter sieve 50 mesh per inch rough 291564 Filter sieve 20 mesh per inch rough 12 1 3514058 Cone spring 13 1 2349761 Relex...

Страница 113: ...ber 2333538 Edition 03 2021 113 14 12 HIGH PRESSURE FILTER 530 BAR 90 Nm 66 lbft 140 Nm 103 lbft 12 21 11 10 1 4 7 13 20 33 2 3 5 B_03934 23 34 36 35 36 34 34 20 34 A B C D 53 MPa 530 bar 7687 psi A T...

Страница 114: ...t 20 1 2330156 9998679 Ball valve 21 1 2325562 Pressure ring d45 23 1 2323718 Hexagon plug 33 1 3204611 2325826 Double connector 34 1 9992831 Loctite 542 50 ml 50 cc 35 1 9998808 Mobilux EP 2 grease 3...

Страница 115: ...0259 Option filter pan automatic drain 5 1 9998677 Pressure gauge 0 10 bar RF40 d40 6 1 9974166 O ring 7 1 2325527 Holding plate 8 1 9906021 Hexagon socket head cap screw 9 1 9900320 Hexagon socket he...

Страница 116: ...Leopard 1 1 2325901 2325916 Trolley complete 2 1 Frame left 4 6 welded 3 1 Frame right 4 6 welded 4 4 9907140 Hexagon screw DIN931 M6x75 5 6 9910204 Self locking hexagon nut M6 6 2 2304440 Wheel D250...

Страница 117: ...8 1 5 6 7 10 9 3 3 3 4 Installation instructions Mount bracket holder 3 above the crossbar 4 Pos K Stk Order no Designation Leopard 6 1 1 2339705 PC heavy duty trolley 3 1 Bracket holder 5 4 9900246...

Страница 118: ...0 2010 EN 14462 2015 EN 809 1998 A1 2009 AC 2010 EN 12621 2006 A1 2010 EN ISO 4413 2010 EN 1127 1 2011 EN ISO 4414 2010 EN ISO 80079 36 2016 EN ISO 13732 1 2008 EN ISO 80079 37 2016 Applied national t...

Страница 119: ......

Страница 120: ...lephone 49 0 7544 5050 Fax 49 0 7544 505200 E mail ts liquid wagner group com Switzerland Wagner International AG Industriestrasse 22 CH 9450 Altst tten Telephone 41 0 71 757 2211 Fax 41 0 71 757 2222...

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