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ProSpray 20

 

GB

GENERAL SAFETY INSTRUCTIONS

WARNING!

  

Read  all safety information, instructions, 

illustrations and technical data provided with 

this power tool. 

Failure to observe the following 

instructions may cause electric shock, fire and/or 

severe injuries. 

Keep all safety information and 

instructions for future reference. 

The term “power 

tool” used in this safety information refers to mains-

operated power tools (with power cable) and to 

battery-powered power tools (without power cable).

1. Safety at the workplace 

a) Keep your workplace clean and well lit. 

Disorder or 

unlit workplaces may result in accidents. 

b) Do not work with the power tool in potentially 

explosive environments where there are flammable 

fluids, gases or dust. 

Power tools generate sparks that 

can ignite the dust or vapors. 

c) Keep children and other persons away when using 

the power tool. 

If distracted, you may lose control of the 

power tool.

2. Electrical Safety 

a) The connection plug of the power tool must fit in the 

socket. The plug may not be modified in any form. 

Verwenden Sie keine Adapterstecker gemeinsam mit 

schutzgeerdeten Elektrowerkzeugen. 

Unmodified plugs 

and suitable sockets reduce the risk of an electric shock.

 

b) Avoid physical contact with earthed surfaces such as 

pipes, heating elements, stoves and refrigerators. 

The 

risk through electric shock increases if your body is earthed.

 

c) Keep power tools away from rain or moisture. 

Water 

penetrating into a power tool increases the risk of an electric 

shock.

 

d) Do not misuse the power cord to carry the power tool, 

hang up the power tool or pull the plug out of the 

socket. Keep the power cord away from heat, oil, sharp 

edges or moving parts.

 Damaged or entangled power 

cords increase the risk of an electric shock. 

e) If the power tool must be used in a moist environment, 

use a ground fault circuit interrupter. 

Using a residual 

current operated circuit-breaker avoids the risk of electric 

shock.

3. Safety of Persons 

a) Be attentive. Pay attention to what you are doing and 

work sensibly with a power tool.

 

Do not use the power 

tool if you are tired or under the influence of drugs, 

alcohol or medication. 

One moment of carelessness when 

using the power tool may cause serious injuries.

 

b) Wear personal safety equipment and always wear 

safety goggles 

Wearing personal protective equipment, 

such as dust mask, non-slip safety shoes, safety helm or ear 

protection, depending on the type of power tools, reduces 

the risk of injury. 

c) Avoid accidental starting-up. Make sure that the power 

tool is switched off before you connect it to the power 

tool and/or battery, pick it up or carry it. 

Accidents may 

happen if you have your finger on the switch while carrying 

the power tool or if the device is switched on when you 

connect it to the power supply.

d) Remove setting tools or wrenches before switching 

on the power tool. 

A tool or key in a rotating part of the 

power tool can cause injuries. 

e) Avoid an unnatural posture. Ensure that you are 

standing securely and have your balance at all 

times. 

This allows you can better control the power tool in 

unexpected situations.

f) Wear suitable clothing. Do not wear wide clothing or 

jewellery. Keep your hair, clothes and gloves away 

from moving parts. 

Loose clothing, jewellery or long hair 

can be caught in moving parts. 

g) Do not lull yourself into a false sense of security and 

do not think yourself above the safety rules for electric 

tools, even if you are familiar with the electric tool 

following extensive practical experience.

 Careless use 

can lead to serious injuries in fractions of a second.

4. Usage and treatment of the electric tool 

a) Do not overload the power tool. Use the power tool 

designed for the work that you are doing. 

You work 

better and safer in the specified performance range if you 

use the suitable power tool.

 

b) Do not use power tools whose switch is defective. 

power tool that cannot be switched on or off is dangerous 

and has to be repaired.

 

c)  Disconnect the plug from the socket and/or take 

out a removable battery before you make device 

adjustments, change accessories or put the power tool 

away. 

This precautionary measure prevents the power tool 

from starting unintentionally.

Содержание PROSPRAY 20

Страница 1: ...Service manual with electrical repair instructions for electri cally instructed persons of the J Wagner GmbH 2406804 A 07 2019 ProSpray 20...

Страница 2: ......

Страница 3: ...ions____________________________ 22 1 4 Which tests must be performed_________________ 22 1 5 Five safety rules______________________________ 23 1 6 Categorisation of protection classes_____________ 2...

Страница 4: ...doing and worksensiblywithapowertool Donotusethepower tool if you are tired or under the influence of drugs alcoholormedication Onemomentofcarelessnesswhen using the power tool may cause serious inju...

Страница 5: ...he flash point is the lowest temperature at which vapors develop from the coating mate rial These vapors are sufficient to form an in flammable mixture over the air above the coat ing material 2 2 EXP...

Страница 6: ...cloth to wipe down the outside of the hose Lay the high pressure hose in such a way as to ensure that it cannot be tripped over Only use WAGNER original high pressure hoses in order to ensure function...

Страница 7: ...high pressure steam cleaners 2 18 WORK OR REPAIRS AT THE ELECTRICAL EQUIPMENT These may only be carried out by a skilled electrician No lia bility is assumed for incorrect installation Unplug the pow...

Страница 8: ...oor 4 REPAIRS AT THE UNIT Switch the unit OFF Before all repair work Unplug the power plug from the outlet 4 1 RELIEF VALVE Attention The valve housing 4 should not be repaired If worn it should alway...

Страница 9: ...6 9 Clean all the parts with the corresponding cleaning agent Check the inlet valve housing 1 inlet valve seat 5 and inlet valve ball 4 for wear and replace the parts if necessary If the worn inlet v...

Страница 10: ...Push installation tool included with the replacement packings for the piston 3 from above onto the piston 14 Lubricate installation tool and piston 3 with machine grease 15 Guide piston 3 through the...

Страница 11: ...fully tap on the front of the motor crankshaft that extends through the slider assembly 10 With the motor removed inspect the gears in the gear box housing for damage or excessive wear Replace the gea...

Страница 12: ...sure the thrust washer 9 is in place i Refill the gear box in the pump housing with five ounces of Lubriplate GR132 P N 0293396 1 2 3 4 6 7 8 9 5 4 7 REPLACING THE TRANSDUCER 1 Open the relief valve...

Страница 13: ...13 ProSpray 20 GB...

Страница 14: ...54 Washer 11 2409 555 Sevice Set Druckregler 12 2406859 Face plate incl 4 screws 13 2406860 Service Set Prime Spray switch 14 730 197 Cap 15 193 200 Return tube fitting 16 704 117 Screw 2 17 2383 995...

Страница 15: ...15 ProSpray 20 17 1 14 15 16 2 3 7 10 8 9 4 2 3 21 22 23 25 24 20 18 19 6 5 11 12 13 0558 465 220V 240V 6 m CEE 7 7 0532 253 110V 6 m BS4343 GB...

Страница 16: ...ousing 6 227 006 Fitting 7 0507 690 Bypass valve assembly 8 0507 745 Gasket 10 0509 151 Service Set piston 15 762 137 Inlet valve seat 16 0551 533 Service Set consits of item 2 3 9 11 12 13 14 16 17 0...

Страница 17: ...17 ProSpray 20 17 18 19 1 2 3 4 6 5 7 8 10 9 11 12 13 14 15 16 Only available as part of a Service Set GB...

Страница 18: ...ankshaft assembly 4 704 176 2nd stage gear 5 0558 314A 0558 353A Motor assembly 230V Motor assembly 110V 6 2409 556 Service Set 4 screws and 4 washers 7 0508 208 Slider assembly 8 9850 936 Switch 9 05...

Страница 19: ...100 Capacitor assembly 230V Capacitor assembly 110V 2 0551174A 0551 540 Motor 230V Motor 110V 0532278A Circuit board 704 276 Motor brush kit 5 4 MOTOR ASSEMBLY Order number for 1 piece Quantities in...

Страница 20: ...STAND ASSEMBLY Part No Description 1 2406 861 Leg left incl item 3 2 2406 862 Leg right incl item 3 3 9885 546 Plug 3 1 3 2 Order number for 1 piece Quantities in brackets indicate the total number i...

Страница 21: ...cludes items 1 8 2 0558659A Return tube 3 0279459 Clip 4 0295565 Inlet screen 5 9871105 O ring 2 704 109 O ring for hot solvents optional 2 6 9822526 Retaining clip 7 9850638 Tie wrap 8 0327226 Return...

Страница 22: ...s and special features The work instructions must include safe and correct replace ment of a connecting cable for example 1 2 SKILLED ELECTRICIAN FOR DEFINED TASKS In order to autonomously carry out w...

Страница 23: ...be disconnected at all poles at the place of work before starting work This can be done by means of main switches expert removal of fuses disconnection of plug connectors etc Protecting against resta...

Страница 24: ...ddition to the basic insulation Connection to the protective conductor system is not possible Appliances with this protection class are not permitted in Germany and Austria This protection class will...

Страница 25: ...n L1 External conductor L2 External conductor L3 External conductor N Neutral conductor PE Protective conductor 3 Threephase AC voltage 1 8 EXPLANATION OF ELECTRICAL TERMS Rated current The rated curr...

Страница 26: ...earthed conductor which performs the function of protective conductor and neutral conductor simulta neously Active part of an electrical system An active part is a live part of an electrical system o...

Страница 27: ...ective 7 The defective component must be made inoperative in order to prevent further use 2 2 FUNCTIONAL TEST OF THE CAPACITOR 1 Ensure safe isolation from the supply before commencing work 2 An insul...

Страница 28: ...heck the electrical functionality If a multimeter is used it should be set to V or VAC 5 Now check the voltage present between L1 and N If this is 230 V AC then the voltage between L1 and PE must also...

Страница 29: ...Note down the connection plan 4 Measure all cables to the housing if a continuity is found then the motor has an earth fault and is defective 5 Measurement of the individual windings is not possible...

Страница 30: ...BGV A3 must be carried out in order to ensure electrical safety and functionality See chapter 1 4 3 3 REPLACING THE CAPACITOR 1 Ensure safe isolation from the supply before commencing work 2 Remove t...

Страница 31: ...the motor protecting switch 4 The motor protecting switch can now be removed 5 Now install the new motor protecting switch and restore the electrical connection 6 After completing the repair a measure...

Страница 32: ...nment 3 Now replace the motor 4 Observe the pin assignment noted in point 2 when connecting the individual wires Also ensure secure contact when con necting the wires 5 After completing the repair a m...

Страница 33: ...OSPRAY 20 MB FB MB FB M F M F M F F F F F F 1 2 3 4 M F F WH6 WH1 WH2 WH7 WH4 WH5 Red Red Blue Blue Brown black Blue white Brown black Blue white Motor EMI filter Microswitch Power cord Switch Capacit...

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