4
GM 5000EA
OPERATING MANUAL
EDITION 04/2016
ORDER NUMBER DOC2344499
Table of Contents
5.6.3 Adjusting
Screw
32
5.6.4
Electrostatic and Atomization
33
5.6.5
Discharge Quantity Measurements
33
6
ASSEMBLY AND COMMISSIONING
34
6.1
Training Assembly/Commissioning Staff
34
6.2 Storage
Conditions
34
6.3 Installation
Conditions
34
6.4 Transportation
34
6.5
Assembly and Installation
35
6.5.1
Typical Electrostatic Air Spraying System
35
6.5.2
Ventilation of the Spray Booth
36
6.5.3 Air
Supply
37
6.5.4 Product
Supply
37
6.5.5 Grounding
38
6.6
Preparation of Lacquer
40
6.6.1 Viscosity
Conversion
Table
40
6.7 Commissioning
41
6.7.1 Safety
Instructions
41
6.7.2
Preparation for Commissioning
41
6.7.3 Commissioning
41
6.7.3.1 Gun Cables and Gun Cable Extensions
42
6.7.4
Verifying a Safe Operational Condition
43
7 OPERATION
44
7.1
Training the Operating Staff
44
7.2 Safety
Instructions
44
7.2.1 Emergency
Deactivation
45
7.2.2
General Rules for Making Adjustments to the Spray Gun
45
7.3 Working
46
7.3.1
Filling with Working Material
46
7.3.2
Checking the Spray Pattern (Without Electrostatics)
47
7.3.3 Spraying
48
7.3.4
Pressure Relief/Work Interruption
50
7.3.5
Changing from Air Round Jet to Air Flat Jet
51
7.3.6
Cleaning of the Nozzle Parts
52
7.3.7
Changing the Valve Housing
52
8
CLEANING AND MAINTENANCE
53
8.1 Cleaning
53
8.1.1 Cleaning
Staff
53
8.1.2 Safety
Instructions
53
8.1.3
Cleaning and Flushing the Device
55
8.2 Maintenance
57
8.2.1 Maintenance
Staff
57
8.2.2 Safety
Instructions
57
8.2.3 Safety
Checks
58
8.2.4
Product Hoses, Tubes and Couplings
59
9
TROUBLE SHOOTING AND RECTIFICATION
60