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Table of Contents

PG 3A

Maintenance

5.1

Maintaining the Emission Control System ...........................................26

5.2

Periodic Maintenance Schedule ..........................................................26

5.3

Cleaning the Pump ..............................................................................27

5.4

Adjusting the Impeller Clearance ........................................................28

5.5

Replacing the Mechanical Seal ...........................................................29

5.6

Spark Plug ...........................................................................................30

5.7

Servicing the Air Cleaner .....................................................................31

5.8

Engine Oil ............................................................................................32

5.9

Cleaning the Sediment Cup ................................................................33

5.10

Carburetor Adjustment ........................................................................34

5.11

Adjusting the Idle Speed .....................................................................34

5.12

Long-Term Storage .............................................................................35

Troubleshooting

Technical Data

7.1

Engine .................................................................................................37

7.2

Machine ...............................................................................................38

7.3

Sound Measurements .........................................................................38

7.4

Dimensions ..........................................................................................38

Emission Control Systems Information and Warranty

8.1

Emission Control Systems Warranty Statement .................................39

AEM Safety Manual

Содержание PG 3A

Страница 1: ...Operator s Manual Pump PG 3A 5000184874 08 0511 5 0 0 0 1 8 4 8 7 4 EN...

Страница 2: ...distribution not authorized by Wacker Neuson Production Americas LLC represents an infringement of valid copyrights Violators will be prosecuted Trademarks All trademarks referenced in this manual are...

Страница 3: ...l s For your own safety and to reduce the risk of injury carefully read understand and observe all instructions described in this manual Wacker Neuson expressly reserves the right to make technical mo...

Страница 4: ...on service center according to written instructions published by Wacker Neu son Unapproved parts attachments and modifications are those that do not meet the approved criteria Unapproved parts attachm...

Страница 5: ...Units To pump fluid 0009055 3 6 kW 105 dB A 105 dB A Conformity Assessment Procedure According to ANNEX V Guidelines and Standards We hereby declare that this product meets and complies with the rele...

Страница 6: ......

Страница 7: ...es for Operating the Machine 11 1 4 Operator Safety while Using Internal Combustion Engines 13 1 5 Service Safety 14 2 Labels 16 2 1 Label Locations 16 2 2 Label Meanings 17 3 Lifting and Transporting...

Страница 8: ...l Seal 29 5 6 Spark Plug 30 5 7 Servicing the Air Cleaner 31 5 8 Engine Oil 32 5 9 Cleaning the Sediment Cup 33 5 10 Carburetor Adjustment 34 5 11 Adjusting the Idle Speed 34 5 12 Long Term Storage 35...

Страница 9: ...personal hazards f Obey all safety messages that follow this symbol DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury f To avoid death or seriou...

Страница 10: ...ly damage the machine or seriously injure the operator or other persons in the area Machine damage caused by misuse is not covered under warranty The following are some examples of misuse Pumping flam...

Страница 11: ...fications Only trained personnel are permitted to start operate and shut down the machine They also must meet the following qualifications have received instruction on how to properly use the machine...

Страница 12: ...while pump is operating or start pump with the cover off The rotating impeller inside the pump can cut or sever objects caught in it 1 3 8 Do not block or restrict flow from inlet line or discharge l...

Страница 13: ...m the spill and wipe the machine dry before starting Refueling safety When refueling the engine Clean up any spilled fuel immediately Refill the fuel tank in a well ventilated area Replace the fuel ta...

Страница 14: ...e machine Tie back long hair Remove all jewelry including rings 1 5 1 Do not attempt to clean or service the machine while it is running Rotating parts can cause severe injury 1 5 2 Do not crank a flo...

Страница 15: ...i000069gb fm 15 original in all types of specifications such as physical dimensions type strength and material 1 5 8 Disconnect the spark plug on machines equipped with gasoline engines before servici...

Страница 16: ...Labels PG 3A 16 wc_si000519gb fm 2 Labels 2 1 Label Locations wc_gr000833 A C D E G H F B...

Страница 17: ...e open Only use OUTSIDE and far away from windows doors and vents Read the Operator s Manual No sparks flames or burning objects near the machine Stop the engine before refueling B WARNING Hot surface...

Страница 18: ...umber is attached to each unit Please record the information found on this name plate so it will be available should the nameplate become lost or damaged When ordering parts or requesting service info...

Страница 19: ...fting equipment is attached securely and has enough weight bearing capacity to lift or hold the pump safely Remain aware of the location of other people nearby when lifting the pump Transporting the m...

Страница 20: ...and its components for damage If there is visible damage do not operate the machine Contact your Wacker Neuson dealer immediately for assistance 4 1 3 Take inventory of all items included with the mac...

Страница 21: ...fuel confirm the fuel s contents Some states Provinces require this information to be posted on the fuel pump The following are Wacker Neuson approved percentages of oxygenates ETHANOL ethyl or grain...

Страница 22: ...rn or damaged Continued operation may cause water damage to engine 4 3 5 Check that hoses are securely attached to pump Suction hose b must not have any air leaks Tighten hose clamps c and couplings d...

Страница 23: ...to left d1 4 4 4 Pull starter rope c Note If the oil level in the engine is low the engine will not start If this happens add oil to engine Some engines are equipped with an oil alert light f that wil...

Страница 24: ...s b are usually thin walled collapsible hoses Rigid hoses similar to those used as suction hoses may also be used as discharge hoses Note Suction and discharge hoses are available from Wacker Neuson C...

Страница 25: ...f a breakdown accident occurs while the machine is operating follow the procedure below 4 8 1 Stop the engine 4 8 2 Turn off the fuel supply 4 8 3 Remove any obstructions 4 8 4 Unkink the hoses 4 8 5...

Страница 26: ...iodic Maintenance Schedule The table below lists basic machine maintenance Tasks designated with check marks may be performed by the operator Tasks designated with square bullet points require special...

Страница 27: ...of pump housing 5 3 1 Remove drain plug b from pump housing and drain any water left in pump 5 3 2 Loosen the four knobs holding the pump cover a and remove cover 5 3 3 Clean out dirt and debris Insp...

Страница 28: ...ve pump housing but do not remove impeller 5 4 2 Measure the distance d of volute 5 4 3 Measure the distance e of impeller 5 4 4 Subtract the distance e from d d e f clearance 5 4 5 The clearance betw...

Страница 29: ...shims b 5 5 2 Remove mechanical seal spring c and carbon face d from crankshaft 5 5 3 Remove mechanical seal ceramic face e and L ring f 5 5 4 Clean engine shaft remove any rust Also clean contact sur...

Страница 30: ...ng operation and remains hot for a while after stopping the engine Do not touch the muffler while it is hot 5 6 1 Remove spark plug and inspect it 5 6 2 Replace plug if the insulator is cracked or chi...

Страница 31: ...f low flash point solvents for cleaning the air cleaner A fire or explosion could result To service 5 7 1 Remove air cleaner cover a Inspect element b for holes or tears Replace element if damaged 5 7...

Страница 32: ...cordance with environmental protection legislation 5 8 3 Install the drain plug 5 8 4 Fill the engine crankcase with the recommended oil up to the level of the plug opening c See section Technical Dat...

Страница 33: ...ning the Sediment Cup See Graphic wc_gr000029 5 9 1 Turn the fuel valve off 5 9 2 Remove the sediment cup a and the O ring b 5 9 3 Wash both thoroughly in a nonflammable solvent Dry and reinstall them...

Страница 34: ...idle speed See Technical Data Note On some engines the pilot screw is fitted with a limiter cap c to prevent excessive enrichment of the air fuel mixture in order to comply with emission regulations...

Страница 35: ...drain out any water left in the housing 5 12 2 Remove pump cover and clean inside of pump housing Coat inside of pump with a light film of oil to reduce corrosion A spray can of oil works well for th...

Страница 36: ...ngine speed too low Adjust speed Suction strainer partially plugged Clean strainer Impeller worn Adjust clearance by adding shims or replace impeller Volute insert worn or damaged Adjust clearance or...

Страница 37: ...er Engine Engine make Honda Engine model GX160K1WKT2 GX160K1WKT4 Maximum rated power rated speed kW Hp 3 6 4 8 3600 rpm Operating speed rpm 3600 100 Spark plug type NGK BPR 6ES Electrode gap mm in 0 7...

Страница 38: ...to ISO 3744 for the sound power level LWA and ISO 6081 for the sound pressure level LpA at the operator s location The sound specifications were obtained with the unit operating on pavement at nominal...

Страница 39: ...Information and Warranty The Emission Control Warranty and associated information is valid only for the U S A its territories and Canada 8 1 Emission Control Systems Warranty Statement See the suppli...

Страница 40: ...Emission Control Systems Information and Warranty 40 wc_tx001753gb fm...

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Страница 54: ...cker Neuson Production Americas LLC N92W15000 Anthony Ave Menomonee Falls WI 53051 Tel 262 255 0500 Fax 262 255 0550 Tel 800 770 0957 Wacker Neuson Limited Room 1701 03 1717 20 17 F Tower 1 Grand Cent...

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