Disassembly/Assembly Procedures
PD Repair
wc_tx000590gb.fm
46
5.11 Gearbox Reassembly
See Graphic: wc_gr003462 and wc_gr003463
This procedure requires an Arbor or similar type press.
Reassembly:
5.11.1
Lightly coat the seal (m) with grease and place it into the gearbox
housing.
5.11.2
Assemble the internal and external gear assemblies by pressing the
gears (external and internal) onto their respective shafts. Also press
the bearings onto the shafts.
5.11.3
Install the external gear (l) assembly and the internal gear (k)
assembly into the gearbox housing. Note: Work both sets of gears
simultaneously if necessary to install them.
5.11.4
Install the Woodruff key (j) into the external gear’s shaft.
5.11.5
Install a new seal (h) and needle bearing (i) into the cover of the
gearbox.
5.11.6
Press the bearing onto the pinion gear (f) and secure it with the
retaining ring (g).
5.11.7
Install the pinion gear (f) into the gearbox cover (c).
5.11.8
Secure the engine adapter (e) to the gearbox cover with the screws
(d).
5.11.9
Place the gasket (n) into position and secure the gearbox cover to the
gearbox housing with the screws (b).
5.11.10 Secure the lifting bracket to the pump with the screws (a).
5.11.11 Reinstall the connecting rod. See section Replacing the Connecting
Rod and Bearing.
5.11.12 Reinstall the engine. See section Replacing the Engine.
5.11.13 Refill the gearbox with oil. See chapter Technical Data for amount and
type.
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