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RS-2

5

1. READ THE OPERATING MANUAL!!

Reading the setup and operating instructions prior to
beginning the setup procedures can save valuable time
and help prevent injury to operators or damage to ma-
chines.

2. INSPECT MACHINE & ACCESSORIES!

Prior to machine setup physically inspect the machine
and it's accessories. Look for worn tool slides, loose bolts
or nuts, lubricant leakage, excessive rust, etc. A properly
maintained machine can greatly decrease the chances
for injury.

3. ALWAYS READ PLACARDS & LABELS!

All placards, labels and stickers must be clearly legible
and in good condition. Replacement labels can be pur-
chased from the manufacturer.

4. KEEP CLEAR OF ROTATING PARTS!

Keep hands, arms and fingers clear of all rotating or
moving parts. Always turn machine off before attempting
any adjustments requiring contact with the machine or it's
accessories.

5. SECURE LOOSE CLOTHING & JEWELRY!

Loose fitting clothing, jewelry; long, unbound hair can get
caught in the rotating parts on machines. By keeping
these things secure or removing them you can greatly
reduce the chance for injury.

6. KEEP WORK AREA CLEAR!

Be sure to keep the work area free of clutter and nones-
sential materials. Only allow those personnel directly
associated with the work being performed to have access
to the area if possible.

ALWAYS WEAR PROTECTIVE EQUIPMENT:

Since 1883, EH Wachs has built a reputation for

quality and a commitment to consumer satisfaction.
In accordance with this, Wachs must take on the
added responsibility of doing  our best to assure the
safest use of our equipment.

We have assembled a list of safety reminders to

aid in creating the safest possible working environ-
ment. We recommend that the precautionary steps
listed there be closely observed.

For additonal information on eye and face protection, refer to
federal OSHA regulations, 29 Code of Federal Regulations,
Section 1019.133., Eye and Face Protection and American
National Standards Institute, ANSI Z87.1, Occupational and
Educational Eye and Face Protection.  Z87.1 is available
from the American National Standards Institute, Inc., 1430
Broadway, New York, NY 10018

Hearing protectors are required in high noise areas, 85dBA
or greater. The operation of other tools and equipment in the
area, reflective surfaces, process noises and resonant
structures can substantionally contribute to and increase
the noise level in the area.  For additional information on
hearing protection, refer to federal OSHA regulations , 29
Code of Federal Regulations, section 1910.95, Occupa-
tional Noise Exposure and ANSI S12.6 Hearing Protectors.

Personal hearing protection is re-
quired at all times when operat-
ing or working near this tool.

CAUTION

WARNING

Impact resistant eye protection
must be worn while operating or
working near this tool.

CAUTION

Some individuals are suseptible to
disorders of the hands and arms
when exposed to tasks which in-
volve repetitive motions and/or vi-
bration.  Disorders such as Carpal
Tunnel Syndrome and Tendonitis
can be caused or aggravated by
repetitious, forceful exertions of the
hands and arms.

!

Use minimum hand grip force.

!

Keep wrists straight

!

Avoid prolonged, continuous vibration exposure

!

Avoid repeated bending of wrists and hands.

!

Keep arms and hands warm and dry.

Read the Following thoroughly before proceeding

SECTION II

SAFETY INSTRUCTIONS

Содержание RS-2

Страница 1: ...NANCEMACHINERY Mod RS 2 S N E H WACHS COMPANY 100 Shepard St Wheeling IL 60090 Patent Pending PART NUMBER 78 MAN 01 REVISION NO R1_1 Revised Jan 2004 E H Wachs Water Utility Products 600 Knightsbridge...

Страница 2: ...Hydraulic RS 2 19 Pneumatic RS 2 19 SECTION V BILLOF MATERIALS 20 33 Main HeadAssembly 21 22 Revolution CounterAssembly 21 22 Hydraulic DriveAssembly 21 22 Pneumatic DriveAssembly 23 24 Electric Driv...

Страница 3: ...0 4 Opening for operating Rising Stem Valves Mount to any Hand Wheel with Universal Hand Wheel Adapter Forward and Reverse operation Variable Speed Control Built in easy view LCD counter Universal Han...

Страница 4: ...NSIONS 42 length 4 75 width 10 3 height WEIGHT 40 45 lbs AIR ELECTRIC HYDRAULIC Electric 110 volt AC 15 amps or 3500 watt generator 2 Speed gear box Forward and reverse control knob POWER REQUIREMENTS...

Страница 5: ...We have assembled a list of safety reminders to aid in creating the safest possible working environ ment We recommend that the precautionary steps listed there be closely observed For additonal infor...

Страница 6: ...RS 2 6 Section III Set Up Operating Procedures...

Страница 7: ...stream After the valve is reopened it should be turned in the closing direction one or two revolutions Thus the next time the valve is operated it will not be SECTION III SET UPAND OPERATION necessary...

Страница 8: ...achine handle away from his body II OPERATOR POSITIONING Standing on the wrong side of the machine will allow the handle to PUSH against the operator and can knock him off balance or pin him against a...

Страница 9: ...the 4 drive fingers into the 4 mounting slots on the Universal handwheel adopter Insert the swing bolt assemblies into the slots and tighten the nuts to secure the assembly I SET UP PROCEDURE Mountin...

Страница 10: ...torque setting Forward Reverse Switch Electric Motor 1 10th Counter w Reset Button Power Head Reset Button On Off Trigger High Low Torque Setting Switch GFI Ground Fault Interrupter Lifting Handles CA...

Страница 11: ...ve is seated DURING OPERATION When operating a valve a build up of torque can be felt by the operator When this occurs it is a sign of either build up of material in the valve gate slides or that the...

Страница 12: ...he RS 2 to its lowest torque setting Lifting Handles CAUTION DO NOT connect or disconnect hoses to valve operator or power source while power source is operating Supply Inlet Torque Control Knob Torqu...

Страница 13: ...chine operat ing This procedure assures you that the machine will stop operating as soon as any type of obstruc tion is encountered or valve begins to seat DURING OPERATION When operating a valve a bu...

Страница 14: ...SECTION III SET UPAND OPERATION Lifting Handles CAUTION DO NOT connect or disconnect hoses to valve operator or power source while power source is operating Air Inlet Torque Gauge Forward Reverse Rin...

Страница 15: ...ed torque cut off OPERATING PROCEDURE PNEUMATIC RS 2 NOTE When lever is depressed torque indicator will read the torque value being applied to valve stem CAUTION RS 2 Must be used with an inline filtr...

Страница 16: ...pin attached to the extension handle is inserted through the handle and extension to secure them An extension handle should be used when the torque required to turn a valve is more than one operator...

Страница 17: ...RS 2 17 Section IV Charts Schematics...

Страница 18: ...RS 2 18 SECTION IV CHARTS SCHEMATIC EIBENSTOCK MOTOR SWITCH SCHEMATIC REVOLUTION COUNTER CONNECTION...

Страница 19: ...RS 2 19 Torque Charts SECTION IV CHARTS SCHEMATIC...

Страница 20: ...RS 2 20 Section V Bill of Materials...

Страница 21: ...IM 015 78 015 04 1 004 SHIM 039 56 039 00 1 SNAP RING 5101 98 040 56 040 00 1 BEARING INA NS 63 026 00 10 MAGNET Fastners 1 90 060 10 8 SHCS 5 16 18 X 1 009 66 009 00 1 GEAR PINION Ref Part No Qty Des...

Страница 22: ...RS 2 22 Main HeadAssembly BOM 78 000 01 1 002 006 005 007 001 009 040 039 015 Revolution CounterAssembly BOM 78 000 01 3 121 2 145 008 045 1 4...

Страница 23: ...3 78 013 00 1 HOUSING GEARSET HYD 014 78 014 00 1 COUPLING INPUT NS 11 044 00 1 HANDLEEXTENSION 054 11 054 00 2 GRIP RUBBER 081 11 081 00 1 BAR HANDLE AIR 088 11 088 00 2 HOSE HYDRAULIC 089 11 089 00...

Страница 24: ...RS 2 24 Hydraulic DriveAssembly BOM 78 000 04 Pneumatic DriveAssembly BOM 78 000 03 081 054 141 6 3 089 5 151 2 092 088 116 142 048 103 1 013 4 010 199 011 014 110 054 093 02 081 017 137 1 093 01...

Страница 25: ...Y NS 11 132 00 6 TERMINAL END NS 11 133 00 1 GROMMET RUBBER NS 11 134 00 1 PLUG 4 RUBBER NS 11 135 00 1 PLUG 6 RUBBER 103 11 103 00 1 GEAR PLANETARY 018 78 018 00 1 MOTOR 020 78 020 00 1 BLANKING PLAT...

Страница 26: ...RS 2 26 131 011 199 4 010 122 054 124 123 1 020 061 018 041 2 009 3 103 048 Electric DriveAssembly BOM 78 000 01...

Страница 27: ...S 90 050 10 8 SHCS 1 4 20 X 1 NS 90 056 10 2 PIN DOWEL 1 4 X 1 NS 90 065 01 2 NUT HEX 5 16 18 NS 90 065 52 2 WASHER 5 16 FLAT NS 90 073 12 3 FHCS 3 8 16 X 1 1 4 NS 90 075 01 3 NUT HEX 3 8 1 6 Ref Part...

Страница 28: ...RS 2 28 1 Inch DriveAdaptor HandwheelAdaptor Plate Universal Handwheel...

Страница 29: ...1 1 2 CLOSE NIPPLE LP 86 90 098 10 1 BUSHING RED 1 2 x 3 4 130 90 076 75 1 3 8 X 2 1 2 ROLL PIN 132 90 218 00 1 3 4 X 1 1 4 GALV BUSHING 136 05 136 00 1 15 16 DRIVE SOCKET 138 05 138 00 1 DRIVE KEY 12...

Страница 30: ...RS 2 30...

Страница 31: ...RS 2 31 CLECO AIR MOTOR...

Страница 32: ...RS 2 32 CLECO AIR MOTOR...

Страница 33: ...RS 2 33 CLECO AIR MOTOR...

Страница 34: ...l repair work done at our plant will be estimated and the customer advised of cost and time required to complete repair WARRANTY INFORMATION Enclosed with the manual is a warranty card Please fill out...

Страница 35: ......

Страница 36: ...600 Knightsbridge Parkway Lincolnshire IL 60069 847 537 8800 www ehwachs com...

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