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           MIO-H29RRXS004270 Rev D 

G&B Specialties Inc. 535 West 3

rd

 Street, Berwick, PA, USA Tel: (570) 752-5901 Fax: (570) 752-6397 

US Field Service: 570-441-6988; CAN Field Service 570-854-0482; www.rafna.com 

-15- 

 

O

PERATION OF 

H

YDRAULIC 

K

IT 

 

 
With the hydraulic kit installed on this vehicle, it may be operated as normal. 
 
Never operate the vehicle if the Gross Vehicle Weight Rating (GVWR), Gross Axle Weight Rating 
Front or Rear (GAWR), or the wheel or tire load ratings are exceeded. 
 

Refer to the Railgear Kit Operation, Service and Parts manual for information on the mechanical 
operation, service and parts of the railgear. 
 
 

L

OCATION 

A

ND 

O

PERATION 

O

T

HE 

S

TD 

R

AILGEAR 

H

YDRAULIC 

S

YSTEM 

C

ONTROLS

 

 
The railgear hydraulic system consists of a hydraulic pump and a front and rear control valve.  
 
1.

 

The railgear hydraulic pump must be energized prior to use by turning on the respective 

dash switch. At this point the dash switch light should come on but the pump should not run 
and the railgear should not move until a control valve is activated. 

 
2.

 

The direction of the front or rear railgear movement is selected by selecting the “Up” or 
“Down” position on the respective control valve located near the railgear. At this point the 
pump should start and the railgear should move in the selected direction. 

 

3.

 

To stop the movement of the railgear, release the pump control hand valve handle. The 
spring mechanism will return the handle to the middle position. 

 
4.

 

The pump must be de-energized after use by turning off the respective dash switch. At this 
point the pump should not be able to run and the control buttons should be in-active. 

 
 

L

OCATION 

A

ND 

O

PERATION 

O

T

HE 

H

YDRAULIC 

P

UMP 

E

MERGENCY 

H

AND 

P

UMP

 

 

If the railgear hydraulic system should fail such that the railgear does not respond, then the 
emergency hand pump system may be used to place the vehicle on rail or remove the vehicle 
from rail. Follow the standard operation procedure (as detailed in the Railgear Kit Operation, 
Service and Parts Manual) except substitute the following steps when the procedure requires 
raising or lowering of the railgear.  
 
1.

 

Remove the hand pump handle from storage and insert the handle into the hand pump 
located on the body of the hydraulic pump. 

 
2.

 

The railgear control valves have an “return to center” detent. This will not allow the valve 
to be locked in the up or down position. Select the direction you want the railgear to move 
by pressing the handle on the valve in that direction. The handle will need to be held in 
that position. 

 
3.

 

Remove the locking cable holding collar from storage. It can be slipped in between the 
locking cable handle and the locking cable bulkhead fitting to hold the locking cable in the 

disengaged position.  

Содержание R-290

Страница 1: ...performing any work under the vehicle or railgear ensure the engine is turned off and the parking brake is set When routing hydraulic hoses ensure that the hoses do not contact any sharp edges or hot...

Страница 2: ...mp to raise and lower the railgear on a routine basis If the hydraulic pump or manifold should fail have it repaired as soon as possible If the emergency hand pump has been used to raise or lower the...

Страница 3: ...4 R 31597 Plug Male Adaptor 2 CO 106 Dash Switch 1 R 1577 In Line Fuse Connector 1 R 1577 1 In Line Fuse 5 Amp 1 CO 130G Railgear Pump Decal 3 CO 130N Front Gear Up Decal 1 CO 130O Rear Gear Up Decal...

Страница 4: ...570 854 0482 www rafna com 4 FRONT MOUNTING OF HYDRAULIC PUMP MOUNT PUMP USING SUPPLIED BRACKETS OR FABRICATE YOUR OWN BRACKETS WILL NEED TO BE WELDED TO RAILGEAR AT LOCATIONS CHOSEN BY INSTALLER CHOO...

Страница 5: ...MIO H29RRXS004270 Rev D G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 5...

Страница 6: ...unting bracket as shown with the tank towards the right side of the vehicle Ensure the pump and spacer will not interfere with any part of the vehicle or railgear components The hand pump handle recei...

Страница 7: ...MIO H29RRXS004270 Rev D G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 7...

Страница 8: ...to the power terminal on the circuit breaker or fuse b Connect another wire from the load terminal on the circuit breaker to the power terminal on the solenoid c Connect another wire from the load te...

Страница 9: ...d position fill the pump tank to the full line 14 Follow the Hydraulic System Relief Valve Setting procedure detailed in the Hydraulic Kit Service section of this manual 15 Test the fit of the locking...

Страница 10: ...MIO H29RRXS004270 Rev D G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 10...

Страница 11: ...MIO H29RRXS004270 Rev D G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 11...

Страница 12: ...MIO H29RRXS004270 Rev D G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 12...

Страница 13: ...MIO H29RRXS004270 Rev D G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 13...

Страница 14: ...l times Before performing any work under the vehicle or railgear ensure the engine is turned off and the parking brake is set Ensure all body parts and loose clothing are clear of any moving parts of...

Страница 15: ...n the selected direction 3 To stop the movement of the railgear release the pump control hand valve handle The spring mechanism will return the handle to the middle position 4 The pump must be de ener...

Страница 16: ...e the railgear lock pins are fully engaged as required by the procedure SERVICE OF HYDRAULIC KIT The hydraulic kit must be serviced regularly to avoid damage to the equipment The recommended oil for t...

Страница 17: ...he pressure gauge will indicate the relief valve setting when the pump is loaded 3 Following the procedure in the Railgear Kit Operation Service and Parts manual raise the front railgear completely an...

Страница 18: ...b The pump motor should run upon touching the shunt wire c If the pump does not run the pump is not properly grounded or the pump motor is defective d If the pump motor runs test for a defective sole...

Страница 19: ...RRXS004270 Rev D G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 19 PARTS OF HYDRAUL...

Страница 20: ...MIO H29RRXS004270 Rev D G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 20...

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