Voyager SSV100-45R Скачать руководство пользователя страница 4

PAGE: 4

LP-41   REV:  3/1/03

EXPANSION TANK

A potable hot water expansion tank may be required to offset the water expansion as the water is heated.  In most city plumbing sys-
tems, the water meter has a no return or back flow device built into the system to prevent back flowing of water back into city mains.
Some require back flow preventers on all incoming water supplies.  Under these circumstances, you will need a hot water expansion
tank listed for potable water use.  The expansion tank should be located on the cold inlet piping close to the water heater.  

The expan-

sion tank must be suitable for hot potable water.

DOMESTIC WATER CONNECTIONS

WARNING!!

NEVER USE DIELECTRIC UNIONS OR GALVANIZED STEEL FITTINGS ON ANY DOMESTIC WATER CONNECTIONS.

USE 

ONLY COPPER OR BRASS FITTINGS. TEFLON THREAD SEALANT MUST BE USED ON ALL CONNECTIONS.

The domestic water connections must be installed in accordance to all local and national plumbing codes, or any applicable standard
which prevails. The inlet and outlet ports of the Voyager are 1" on 45 gallon models.  On the 80 and 119 gallon models, the inlet and
outlet ports are 1 ½".  On the cold inlet, (bottom left), install a 1" brass tee on 45 gallon models, or a 1 ½" tee on 80 and 119 gallon
models.  On the run of the 1" brass tee, install with pipe sealant compound, a 1" brass drain cock or equivalent.  Into the branch of the
1" or a 1 ½" brass tee, install a copper male adapter to match your copper plumbing system.  For convenience, you may install a sweat
shut off valve and a union in the cold inlet piping to ease servicing in the future.  If there is a back flow preventer, or any type of a no
return valve in the system, then you must install an additional tee here for a suitable potable hot water expansion tank.  In the hot out-
let, (top left), install a suitable adapter to match the copper tubing of the plumbing system.  A thermal trap or heat trap loop may be
installed here, to provide additional energy savings and prevent the thermal siphoning of domestic hot water.  Refer to 

pages 23 or 24

for typical installations.  A domestic hot water tempering/anti-scald valve should be installed into hot water line to prevent the maximum
outlet water temperature from exceeding 119 degrees F. as per the national standard plumbing code, to prevent scald injury.

ELECTRICAL CONNECTION

The electrical connection for the Voyager is on the left side of the combustion shroud.  There is a 1/2" knockout location for electrical
connection.  All electrical wiring must be performed by a qualified licensed electrician, and in accordance with National Electrical Code,
or to the applicable local codes and standards.  The electrical requirements are for standard 120 volts, 60 Hz 10 amp service.  It is rec-
ommended that an electrical disconnect switch be placed on a nearby wall, and that the connection to the Voyager be made using 3/8"
extra-flex, or 3/8" greenfield (or equivalent).  This unit must be wired with #14 awg, and fused for no more than 15 amps. 

It is of

extreme importance that this unit be properly grounded! Ground the water heater, by connecting the green wire in the electri-
cal access compartment, directly to the main building ground system.  It is very important that the building system ground is
inspected by a qualified electrician, prior to making this connection.  The black wire is the hot lead and the white wire is the
neutral lead.  Once all connections have been made the electrical access may be closed.  It is very important that the electri-
cal power is not turned on at this time!  A green LED is provided on the main control board.  This LED must be luminated
when appliance is turned on for proper operation.  Failure to luminate means bad or missing ground or reverse polarity.

GAS CONNECTION

Gas supply shall have a maximum inlet pressure of less than 14" water column (350 mm), 1/2 pound pressure (3.4 kPa), and a mini-
mum of 7" water column.  The entire piping system, gas meter, and regulator must be sized properly to prevent pressure drop greater
than 0.5" as stated in the National Fuel Gas Code.  This information is listed on the rating plate. 

It  is very important that you are

connected to the type of gas as noted on the rating plate. 

"LP" or liquefied petroleum, or propane gas; or "Nat" natural gas or city

gas.  All gas connections must be approved by the local gas supplier, or utility in addition to the governing authority, prior to turning the
gas supply on.  The nipple provided is 1/2", and it is mandatory that a 3/4" to 1/2" reducing bushing (provided) is used, threaded into
the branch of a 3/4" tee, and a drip leg fabricated, as per the national Fuel Gas Code.  

You must ensure that the entire gas line to

the connection at the Voyager is no smaller than 3/4"

.  Once all the inspections have been performed, the piping must be leak test-

ed.  If the leak test requirement is a higher test pressure than the maximum inlet pressure, you must isolate the Voyager from the gas
line.  In order to do this, you must disconnect the union and cap the inlet gas line.  In the event the gas valve is exposed to a pressure
greater than 1/2 PSI, 14" water column, the gas valve must be replaced.  

Never use an open flame (lit match, lighter) to check gas 

connections. 

Содержание SSV100-45R

Страница 1: ...AS FIRED WATER HEATING COMBINATION APPLIANCE ANSI Z 21 10 3 MANUFACTURED BY HEAT TRANSFER PRODUCTS INC P O BOX 429 120 BRALEY ROAD EAST FREETOWN MA 02717 TEL 1 508 763 8071 and outside of MA 1 800 323...

Страница 2: ...6 SSV130 80R 23 1 4 230 Lbs 32 SSV130 45R 23 1 4 175 Lbs 32 SSV100 45R 23 1 4 175 Lbs 32 SSV90 45S 23 1 4 175 Lbs 32 74 72 27 1 4 27 1 4 42 1 2 72 42 1 2 42 1 2 74 42 1 2 42 1 2 FIRST HOUR VENT RECOVE...

Страница 3: ...esult in damage to the surrounding areas or to the lower floors of the building A water heater should always be located in a area with a floor drain or installed in a drain pan suitable for water heat...

Страница 4: ...be performed by a qualified licensed electrician and in accordance with National Electrical Code or to the applicable local codes and standards The electrical requirements are for standard 120 volts 6...

Страница 5: ...as per local and national standard plumbing codes It is important that the piping must be clean and free from burs debris ragged ends and particles of PVC For exhaust piping lower pipe on the right o...

Страница 6: ...5 for ABS or ASTM F 441 for CPVC and fittings to ASTM D2661 D3311 for ABS and ASTM F 439 for CPVC the balance of exhaust piping and all of intake piping use standard 3 PVC sch 40 or 3 ABS schedule 40...

Страница 7: ...FEET FOR EACH ELBOW TOTAL FRICTION LOSS FOR ELBOWS GRAND TOTAL VENT LENGTH FEET WITH FITTING FRICTION LOSS ADDED 12 2 5 10 22 20 2 5 10 30 20 3 5 15 35 20 4 5 20 40 20 5 5 25 45 20 6 5 30 50 20 7 5 3...

Страница 8: ...the entire intake system providing it conforms to ASTM F 891 and is cemented together using above materials never use foam core pipe for the exhaust pipe VERY IMPORTANT SSV100R SSV130R MODELS ONLY Al...

Страница 9: ...g any problems which may occur All indicators are of the solid state variety and should last for the life of the appliance The controller has sufficient built in memory to retain the programmed temper...

Страница 10: ...g the set point button when power is applied to the control Shut off power to the control Next hold in the set point button Now reapply power to the control Using the set point button the value of the...

Страница 11: ...the set point to 70 degrees F DO NOT turn off electrical power If there is no danger of freezing follow the Shutdown Procedure FAILURE TO OPERATE Should the burner fail to light the control will perfo...

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Страница 13: ...g ori fices This is only a guide to correct orifice sizing If orifices are drilled the result will be poor ignition a VOIDED WARRANTY severe bodily injury death and or explosion All orifices must be o...

Страница 14: ...UTPUT IS ENERGIZED POWER APPLIED TO BLOWER IGNITOR MONITORS IGNITOR ELEMENT OUTPUT ON WHEN OUTPUT IS ENERGIZED POWER APPLIED TO IGNITOR 24V MONITORS INCOMING VOLTAGE FROM THE ON WHEN SECONDARY VOLTAGE...

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Страница 20: ...PAGE 20 LP 41 REV 3 1 03 TYPICAL VENTING...

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Страница 26: ...HARNESS FROM THE GAS VALVE BY PRESSING ON THE TABS ON THE TOP AND BOTTOM OF THE PLUG AND PULLING 13 REMOVE THE TWO GREEN GROUNDING WIRES FROM THE TOP REAR OF THE BLOWER BY TAKING OUT THE GREEN GROUNDI...

Страница 27: ...PART 99MA 5 RE INSERT THE BURNER WITH THE FLAT SIDE OF THE FLANGE FACING DOWN 6 REPLACE THE BLOWER OUTLET FLANGE GASKET WITH A NEW GASKET BE SURE THAT BOTH SIDES OF THE GASKET ARE SPRAYED WITH PERMAT...

Страница 28: ...7 16 DEEP SOCKET 19 PLACE GAS ORIFICE ON TOP OF THE SPLIT UNION WITH HOLE FACING UP AS SHOWN BELOW 20 RE CONNECT THE GAS VALVE TO THE AIR INLET MANIFOLD BY TURNING THE UNION COUNTER CLOCKWISE AND TIG...

Страница 29: ...PAGE 29 LP 41 REV 3 1 03 PARTS ILLUSTRATIONS AIR INLET ADAPTER NI110 AIR INLET MANIFOLD A5000...

Страница 30: ...PAGE 30 LP 41 REV 3 1 03 GASKET AIR INLET G5030 GAS ORIFICE UNION GGU5...

Страница 31: ...PAGE 31 LP 41 REV 3 1 03 GAS ORIFICE 01000 AIR ORIFICE A3001 1 0 SIZE A3002 1 125 SIZE A3003 1 375 SIZE FLAME RECTIFICATION PROBE PSE TF1...

Страница 32: ...PAGE 32 LP 41 REV 3 1 03 GASKET BURNER MOUNTING FLANGE G5010 BURNER MOUNTING FLANGE 7000 616...

Страница 33: ...PAGE 33 LP 41 REV 3 1 03 GAS VALVE GV1000 AIR INLET CONNECTOR F3000...

Страница 34: ...PAGE 34 LP 41 REV 3 1 03 110V IGNITOR SURFACE IGNITER 0206FF003 GASKET BURNER MOUNTING FLANGE WHITE G5040 GASKET BLOWER OUTLET FLANGE G5020...

Страница 35: ...ETWEEN THE GAS VALVE AND AIR INLET REMOVE OLD GAS ORIFICE 5 AND INSTALL THE NEW GAS ORIFICE IN THE UNION THAT CORRESPONDS TO THE UNIT MODEL NUMBER AND FUEL BEING USED SEE KIT CONTENT LIST FOR THE CORR...

Страница 36: ...HE VOYAGER 2 REMOVE THE DOOR FROM THE VOYAGER CABINET 3 SHUT OFF THE GAS VALVE BY TURNING THE BLUE KNOB ON THE VALVE TO THE OFF POSITION 4 SHUT OF THE GAS SUPPLY TO THE VOYAGER 5 BREAK THE UNION ON TH...

Страница 37: ...RS AVAILABLE THEN FOLLOW INSTALLATION PROCEDURE 2 IF NO MANOMETERS ARE AVAILABLE USE INSTALLATION PROCEDURE 1 PROCEDURE 1 1 RE CONNECT THE GAS VALVE WIRING HARNESS TO THE GAS VALVE 2 SLIDE THE GAS VAL...

Страница 38: ...ND THE GAS VALVE WIRING HARNESS IS PLUGGED INTO THE GAS VALVE AND INTO THE CONTROL BOARD 2 TURN THE ADJUSTMENT SCREW UNDER THE BRASS CAP YOU REMOVED IN STEP 8 ABOVE TURN ONE FULL TURN CLOCKWISE WITH A...

Страница 39: ...E STEADIES 2 PUT THE GAS VALVE ADJUSTMENT SCREW COVER BACK IN PLACE AND TIGHTEN 3 PUT THE VOYAGER CABINET DOOR BACK INTO PLACE PROCEDURE 2 1 REMOVE THE OUTLET PRESSURE TAP PLUG FROM THE RIGHT SIDE OF...

Страница 40: ...RE CONNECT THE SUPPLY GAS PIPING TO THE VALVE 8 TURN ON THE GAS TO THE VOYAGER 9 TURN THE BLUE KNOW ON THE GAS VALVE TO ON 10 REMOVE THE SMALL ROUND BRASS PLUG FROM THE GAS VALVE BY TURNING IT COUNTE...

Страница 41: ...NOT LIGHT OFF TURN THE ADJUSTMENT SCREW TWO FULL TURNS COUNTERCLOCKWISE 14 SHUT THE VOYAGER DOWN THEN START IT UP AGAIN LET IT RE LIGHT IF THE IGNITION WAS GOOD THE VALVE NEEDS NO FURTHER ADJUSTMENT...

Страница 42: ...ON GASES AND CONNECTION OF A BRONZE CIRCULATOR BETWEEN DOMESTIC HOT WATER OUTLET DOMESTIC COLD WATER INLET NOTE IT IS VERY IMPORTANT TO FOLLOW EITHER LOCAL OR FEDERAL PLUMBING CODES WHEN INSTALLING AN...

Страница 43: ...400 95 200 119 000 124 500 10 85 000 113 250 140 000 140 000 FOR SSVH 130 MODELS ONLY FOR SSVH 199 80 MODELS ONLY NOTE THE VOYAGER MUST BE SET 25 DEGREES F ABOVE THE SYSTEM TEMPERATURE THE ABOVE CHAR...

Страница 44: ...S VENT SIZED FROM 3 TO 4 BY USING BUSHINGS INSTEAD OF REDUCING COUPLING OR REDUCING ELBOW VENT CHANGED FROM 3 TO 4 WITHOUT GOING REQUIRED 10 ON BOTH INTAKE AND EXHAUST VENTING NOT CLEANED AND GLUED TO...

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