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September 1, 2007 

 

 

 Form 721-053, Rev.01 

 

 

Page 1 of 1

 

 

 

 

 

 

 

 

 

 
 

 

 

 

 

 

ROSS & TELME WARRANTY 

 

1.  

Scope: 

     Stoelting,  LLC  warrants  to  the  first  user  (the  “Buyer”)  that  the  freezing  cylinders,  hoppers, 

compressors, drive motors, speed reducers, beaters and agitator of Stoelting Ross and Telme product 

line  will be free from defects in materials and workmanship under normal use and proper maintenance 

appearing  within  two  (2)  years,  and  that  all  other  components  of  such  equipment  manufactured  by 

Stoelting  will  be  free  from  defects  in  material  and  workmanship  under  normal  use  and  proper 

maintenance  appearing  within  twelve  (12)  months  after  the  date  that  such  equipment  is  originally 

installed.  

 

2.  Disclaimer of Other Warranties: 
 

  THIS WARRANTY IS EXCLUSIVE; AND STOELTING HEREBY DISCLAIMS ANY 

IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR 
PURPOSE. 

 
3. Remedies: 

  Stoelting’s sole obligations, and Buyer’s sole remedies, for any breach of this warranty shall be the 

repair  or  (at  Stoelting’s  option)  replacement  of  the  affected  component  at  Stoelting’s  plant  in  Kiel, 

Wisconsin,  or  (again,  at  Stoelting’s  option)  refund  of  the  purchase  price  of  the  affected  equipment, 

and,  during  the  first  twelve  (12)  months  of  the  warranty  period,  deinstallation/reinstallation  of  the 

affected component from/into the equipment.  Those obligations/remedies are subject to the conditions 

that  Buyer  (a)  signs  and  returns  to  Stoelting,  upon  installation,  the  Checklist/Warranty  Registration 

Card  for  the  affected  equipment,  (b)  gives  Stoelting  prompt  written  notice  of  any  claimed  breach  of 

warranty within the applicable warranty period, and (c) delivers the affected equipment to Stoelting or 

its  designated  service  location,  in  its original  packaging/crating, also  within  that  period.   Buyer shall 

bear the cost and risk of shipping to and from Stoelting’s plant or designated service location. 

 

4.  Exclusions and Limitations: 

  This warranty does not extend to parts, sometimes called “wear parts”, which are generally expected 

to  deteriorate  and  to  require  replacement  as  equipment  is  used,  including  as  examples  but  not 

intended to be limited to o-rings, auger seals, auger support bushings and drive belts.  All such parts 

are sold  

 

AS IS. 

 
 

Further, Stoelting shall not be responsible to provide any remedy under this warranty with respect to 

any component that fails by reason of negligence, abnormal use, misuse or abuse, use with parts or 

equipment not manufactured or supplied by Stoelting, or damage in transit.

   

 

 

THE REMEDIES SET FORTH IN THIS WARRANTY SHALL BE THE SOLE LIABILITY 
STOELTING AND THE EXCLUSIVE REMEDY OF BUYER WITH RESPECT TO 
EQUIPMENT SUPPLIED BY STOELTING; AND IN NO EVENT SHALL STOELTING BE 
LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, WHETHER FOR 
BREACH OF WARRANTY OR OTHER CONTRACT BREACH, NEGLIGENCE OR 
OTHER TORT, OR ON ANY STRICT LIABILITY THEORY. 

 

Содержание Stoelting CC303W

Страница 1: ...Model CC303W OPERATORS MANUAL Manual No 513621 Rev 6 ...

Страница 2: ......

Страница 3: ...s built prior to date of change DO NOT ATTEMPT to operate the machine until instructions and safety precautions in this manual are read completely and are thoroughly understood If problems develop or questions arise in connection with installation operation or servicing of the machine contact Stoelting Stoelting Foodservice Equipment 502 Highway 67 Kiel WI 53042 1600 U S A Main Tel 800 558 5807 Fa...

Страница 4: ...pecific safety information the following safety defini tions are provided to assist the reader The purpose of safety symbols is to attract your at tention to possible dangers The safety symbols and their explanations deserve your careful attention and understanding The safety warnings do not by themselves eliminate any danger The instructions or warnings they give are not substitutes for proper ac...

Страница 5: ...xtremely important that the following instructions be followed exactly each time the machine is disassembled for cleaning as part of nightly shutdown procedures Ross s makes no warranties expressed or implied as to the introduction of bacteria or other pathogens into the custard mix run through the machine It is beyond the scope of this manual to address proper mix handling procedures WARNING Neve...

Страница 6: ...00 58 C 2000 81 C 2000 56 or 2187993 C 2000 51 C 2000 50 RG 0020 SL 0010 2187605 674187 C 4000 14 360004 SV OF 0020 SV C 4000 20 C 4000 19 C 2000 61 or 490760 CA 0010 CA 0020 or 244138 244139 C 2000 57 C 4000 15 C74 719102 KY BR 0035 BR 0030 508048 BR 0020 508135 ...

Страница 7: ...2187109 Cover Hopper Stainless Steel 1 2187605 Coupling 1 Square Stainless 1 2187993 Gate Front Rounded Front Shaft 1 Extra Parts Included per Freezer Part Description Quantity C 2000 40 Wearguard Beater Shaft Square Front C 2000 50 Spring C 2000 51 Blade RG 0010 O Ring Front Plate SL 0010 Seal Beater Shaft Standard Parts Included per Freezer Part Description Quantity BR 0020 Brush Tubing 1 2 1 BR...

Страница 8: ... of the shaft Put a small amount of Hex Drive Anti Seize on the hex end of the beat er shaft 2 Starting on the end of the beater shaft with the square tip place a metal spring arched upward over the two pins closest to the end Place a blade on top of the spring 3 With the spring and blade in place slide the beater shaft into the barrel several inches with the blade facing down 4 Put a spring and b...

Страница 9: ...t of the machine is turned OFF the front control knob is to be in the OFF position 2 Remove the front gate and replace with splash guard Secure with wing nut The splashguard di rects the water into the dipping trough 3 Pour one to two gallons four to eight liters of approved sanitizer into the hopper pan The solu tion should be cold Do not exceed 100 Fahren heit 38 Celsius 4 Wash the sides of the ...

Страница 10: ...texture Note If a growling noise comes from the machine during this procedure it may be an indication that there is not enough mix entering the barrel In crease the flow slightly by adjusting the flow control knob on the front of the machine Keep in mind that there are several minutes lag time between the in creased mix flow and the elimination of any growling noises 11 Continue to run the mix int...

Страница 11: ...st for approx 20 minutes This al lows the barrel enough time to warm before drain ing the remaining mix from the hopper 3 Take a sanitized bucket and place it at the opening of the front plate 4 Turn the flow control to 4 This allows the mix to drain into the barrel and then to your sanitized bucket IMPORTANT In order to eliminate the custard machine as a source of bacterial contamination it is ex...

Страница 12: ...installed into the same barrel every time the ma chine is disassembled 1 Remove key 2 Remove the front gate and front plate for washing Remove the o ring from the front plate Remove front bushing from beater shaft 3 Lay the washed parts out on a sanitized counter for air drying With the beater shaft wrench pull the beater shaft partially out of the barrel by grabbing behind the first blade Continu...

Страница 13: ...s tard is used 12 Return to the sink and wash each part Place in a rinse tank and then a sanitizing tank with a proper dilution of an approved sanitizer Cleaning and Disassembly NEVER USE HOT WATER ANYWHERE INSIDE THE MACHINE IMPORTANT Failure to follow these cleaning procedures exactly each and every night may result in eventual bacterial contamination of the frozen custard product and health and...

Страница 14: ......

Страница 15: ...s are subject to the conditions that Buyer a signs and returns to Stoelting upon installation the Checklist Warranty Registration Card for the affected equipment b gives Stoelting prompt written notice of any claimed breach of warranty within the applicable warranty period and c delivers the affected equipment to Stoelting or its designated service location in its original packaging crating also w...

Страница 16: ...001 1332808 2 ...

Страница 17: ...es when installing line sets Seal the ends of the line sets during installation to prevent exposure to the atmosphere and foreign objects Blow the lines out with dry nitrogen to remove any debris that might be in the line sets When running line sets through a wall or roof mark the lines to eliminate confusion as to which line set is running to which cylinder Example Mark the liquid and suction lin...

Страница 18: ...male connector is 1 4 OD Solder a 5 16 line to the water valve inlet using silver solder the M202 requires a 1 4 line Install a shutoff valve in the water inlet line The drain connection is 1 1 2 Run a drain line from the trough to a drain on the floor Leave enough slack in the drain line so that the lower front panel can be easily removed for service 3 If the freezer is equipped with the hopper f...

Страница 19: ...agram 6 Use an Allen wrench to open the shut off valves and release some of the nitrogen charge in the condensing unit The shut off valves are located on the outside of the condensing unit If no nitrogen is present then the unit needs to be leak checked prior to connecting the refrigeration lines 7 Braze the suction line and liquid line from the line sets to the condensing unit When brazing wrap t...

Страница 20: ...asters will be in a box located in the hopper pan A set of casters includes two casters with locks and two casters without locks Screw the casters into the threaded holes and tighten them using a pair of channel locks After installing the casters knock out bottom 4 x 4 of the freezer skid If the freezer does not come with casters install the stainless steel legs The legs are located in the hopper ...

Страница 21: ...T1 and T3 output leads going to the motor from the drive C Change the leads inside the motor electrical box 6 Check the refrigeration systems for leaks When pressurizing the system turn the refrigeration switch to hold position to energize the suction solenoid Also make sure that the shut off valves are open on the remote condensing unit Check the refrigeration system with 300 psi of nitrogen Make...

Страница 22: ...he crankcase pressure regulator CPR if the pressure is not correct Remove threaded brass cap on the front of the CPR and adjust the valve with a 5 16 Allen wrench Connect a gauge to the suction line at the hopper and adjust the hopper AXV to 55 psi 4 Check the faceplate to see if the custard is at the desired texture and temperature The standard normal serving temperature of frozen custard coming ...

Страница 23: ...ker for the condensing unit 4 The refrigeration system for that barrel is set to warm for the mix Contact Ross service department and a technician can help adjust system properly 5 Condenser on remote unit is blocked and will need to be cleaned out 6 For water cooled models check to make sure that water was not shut off to the machine 7 Refrigeration system not functioning correctly Beater freezes...

Страница 24: ...red in hopper is too warm 1 Make sure the hopper switch is on 2 Ranco temperature control located on the service side of the machine is set to warm Refer to the operating manual for proper settings 3 If there is no display on the Ranco temperature control then need to check that hopper is plugged into the wall outlet If plug is ok then need to check the main breaker for the outlet on the wall and ...

Страница 25: ...ed to check that the breaker for that outlet has not tripped If the breaker has tripped then reset and check dipping cabinet if it is running 2 Check condenser coil and make sure not plugged with dust if it is need to clean and try running again 3 Refrigeration system not functioning correctly and need to contact service technician at Ross Manufacturing for assistance This is just a guideline to h...

Страница 26: ......

Страница 27: ...________ Diff 1 degree ________ Mode CL ________ Hold Cycle Temperature Control Location within Machinery Electrical Box Note Temperature setting may be adjusted for your particular settings Option 1 If your unit is equipped with Ranco ETC 2110002 2 stage controller Stage 1 Stage 2 Factory Settings Your Settings Factory Settings Your Settings F C F _______ F C F _______ Temp 38 _______ Temp 38 ___...

Страница 28: ...red firmness Automatic Expansion Valve Original Factory Setting 25 PSIG Typical pressure setting for most custard mixes 32 PSIG Your final valve ________ Note each machine will differ slightly in preferred setting Condensing Unit Settings Water Cooled Units Location on each condensing unit Water Regulator Adjusted at 235 PSIG High Pressure Safety Cut Out Non Adjustable at Approx 350 PSIG Low Press...

Страница 29: ... APPLICABLE The coils on the hopper dipping cabinet and remote condenser need to be cleaned to ensure proper airflow Use compressed air to clean the condensers Blow the air in the opposite direction of the normal airflow If the condenser has a filter remove it and vacuum or brush clean Rinse the filter with clean water and allow it to dry before replacing it on the condenser ANNUALLY REPLACE BARRE...

Страница 30: ......

Страница 31: ... Front Wear Bushing X 3 C 2000 67 Large O Ring X 3 RG 0010 Medium O Ring X 3 RG 0020 Double Lip Shaft Seal X 3 SL 0010 KO Dirt Blaster Condenser Cleaner X 1 BL 0030 Blades X 36 C 2000 51 To order the replacement parts please contact our Parts Manager at 1 888 638 6701 Revised 4 16 04 ...

Страница 32: ......

Страница 33: ...lectrical Schematic Pilot Light HOPPER OS CC WHT WHT WHT RED BLK Hopper Temperature Control 120V COM NO C BLU BLU Pressure Switch YEL GRN Receptacle For Condensing Unit BLK BLU BRN WHT GRN 115 Volt 15 Amp Plug ...

Страница 34: ...matic HOPPER OS CC R 134A Compressor Evaporator Hopper Pan Air Cooled Condenser Low Pressure Switch Open 5 PSIG Close 20 PSIG Dryer Filter L Shut off Valve P 1 4 Capillary Tube 3 8 BC 2 8 High Pressure Tap 1 4 Low Pressure Tap ...

Страница 35: ...justable High Pressure Switch Open 400 PSIG Close 320 PSIG Low Pressure Guage Heat Exchanger High Pressure Tap Head Pressure Auto Expansion Valve Set at Approximately 28 32 PSIG Lemon Ice Option Set at 40 PSIG Low Pressure Tap Barrel Pressure Suction Accumulator Crankcase Pressure Regulator Set At 25 PSIG Low Pressure Tap Suction Pressure 7 8 3 8 3 8 Filter Dryer Remote Air Cooled Condensing Unit ...

Страница 36: ......

Страница 37: ......

Страница 38: ......

Страница 39: ...ise Water lines flushed before connection W C Checked pressures on high side suction side and barrel Proper water and drain size W C Refrigeration level during operation clear sight glass Proper clearance for air circulation A C Remote Checked alignment TRAINING CHECKLIST Check off as completed Reviewed Owner s Manual with trainees Check for auger seal bearing flight wear each time the Reviewed Op...

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