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Supplied By www.heating spares.co  Tel. 0161 620 6677

10

UNICA BHE

SECTION 4

INSTALLATION

4.1

DELIVERY

Due to the weight of the appliance it may be
necessary for two people to lift and attach the
appliance to its mounting. The appliance is con-
tained within a heavy-duty cardboard carton. Lay
the carton on the floor with the writing the correct
way up.

4.1.2

APPLICATION

The Unica BHE can be installed within the property
or external to the property.  Although the appliance
is certified IPx5D, if it’s to be installed externally,
it may be necessary to provide reasonable
protection from heavy or persistent rain however
this will be purely dependant on the location of the
appliance and local conditions.  Alternatively, the
appliance enclosure (see fig 1B) can be used (not
supplied).

4.2

CONTENTS

Contained within the carton is:

the boiler

the wall bracket & fixing jig

template

an accessories pack containing appliance serv-
ice connections and washers

the instruction pack containing the installation &
servicing instructions, user instructions, guar-
antee registration card and a 3-amp fuse.

4.3

UNPACKING

At the top of the carton pull both sides open – do
not use a knife – unfold the rest of the carton from
around the appliance, carefully remove all protec-
tive packaging from the appliance and lay the
accessories etc. to one side. Protective gloves
should be used to lift the appliance, the appliance
back-frame should be used for lifting points.

4.3.2

PREPARATION FOR MOUNTING THE
APPLIANCE (external application)
T

he appliance and/or the appliance enclosure

should be mounted on a smooth, vertical,
noncombustible surface, which must be capable
of supporting the full weight of the appliance and/
or enclosure. Care should be exercised when
determining the position of the appliance with
respect to hidden obstructions such as pipes,
cables, etc. When the position of the appliance
has been decided - using the template supplied -
carefully mark the position of the wall-mounting
bracket (see fig. 6) and flue-hole (if applicable).

4.3.3

IMPORTANT

The Unica BHE can be used on various applications

(4.1.2). The following instructions relate to
external applications, i.e. external to the
property or dwelling.

4.4

PREPARATION FOR MOUNTING THE APPLI-
ANCE

The appliance should be mounted on a smooth,
vertical, non-combustible surface, which must be
capable of supporting the full weight of the appli-
ance. Care should be exercised when determining
the position of the appliance with respect to hidden
obstructions such as pipes, cables, etc.
When the position of the appliance has been

decided – using the template supplied – carefully
mark the position of the wall-mounting bracket
(see fig. 8) and flue-hole (if applicable). If you
intend to run the pipe-work vertically behind the
boiler, move the screws on the fixing jig from the
default position (No. 3) to position No. 5. You will
also require a spacer kit, part No. 435 (see 4.6).

4.4.1

EXTERNAL APPLICATIONS USING THE
ENCLOSURE

The Unica BHE boiler can be used withthe enclosure
(fig 1B). The Enclosure has been designed to be
recessed into an external wall or surface to give a
flush finish. It can however, be mounted onto an
external wall if required.
Should this application be preferred, it’s
recommended that any openings on the top of the
enclosure are sealed with a suitable silicone sealant
in order to minimise the ingress or rainwater.
The use of the enclosure allows the installation
pipework to be installed prior to the appliance
being installed.
Due to the enclosure being installed external to the
property, the flueing arrangements for the appliance
can be simplified.

PREPARATION

Refer to the enclosure instructions (supplied) for
specific installation instructions and details on the
required size of opening.
The enclosure is supplied with ‘knock-out’ panels
that allow the appliance flue outlet to routed to the
left, right, or vertically.
In addition, the flue can be routed through the front
of the enclosure.
The route and termination of the flue outlet must be
considered prior to the installation of the enclosure.
Refer to the relevant sections within this installation
booklet and the enclosure instructions for guidance,
and Install the pipework and electrical supply prior
to the fixing of the enclosure. Additionally, if the
flue system is to be routed within the fabric of the
property, then it’s advisable to carry this out before
fitting the enclosure.
At this point it will be necessary to remove the
‘knock-out’ panels that are specific to the route of
the flue system and pipework.

FIXING

Secure the enclosure to the wall using the relevant
fixing points, taking care to ensure that it is level
and corresponds to the pre-installed pipework and/
or flue system.
Alternatively the enclosure can be secured to an
external wall by modifying the rear panel to accept
fixing screws or bolts.

MOUNTING THE APPLIANCE

Mount the appliance onto the enclosure as indicated
in the enclosure instructions.

4.4.2

EXTERNAL APPLICATIONS WITHOUT THE
ENCLOSURE

The Unica boiler can be installed without the
requirement of an enclosure providing that some
form of protection is used to minimise the risk of
water penetration into the appliance (see fig 9A).

PREPARATION

Using the template and details in figure 6 and 7 as
a guide, secure the appliance wall bracket to the
external wall and mount the appliance to the wall
bracket.

Содержание Unica BHE

Страница 1: ...SE INSTRUCTIONS TO BE RETAINED BY USER Vok ra is a licensed member of the Benchmark scheme which aims to improve the standards of installation and commissioning of domestic hot water systems in the UK...

Страница 2: ...5 Pre operation checks 17 5 6 Initiallighting 17 5 7 Checking gas pressure combustion analysis 17 5 8 Final flushing of the heating system 18 5 9 Setting the boiler operating temperature 18 5 10 Setti...

Страница 3: ...ith an annular co axial combustion air intake that can be rotated horizontally through 360 degrees for various horizontal or vertical applications The Unica BHE can also be used with the Vokera twin f...

Страница 4: ...stic hot water to be pre heated DHW temperature selector Move the selector clockwise to increase the hot water outlet temperature or counter clockwise to reduce the temperature Heating temperature sel...

Страница 5: ...irement When the appliance reaches the desired tempera ture the burner will shut down and the boiler will perform a three minute anti cycle timer delay When the request for heat has been satisfied the...

Страница 6: ...ht kg 2 6 Clearances UNICA BHE Range Sides Left 12mm Right 25mm Top 150mm from casing or 25mm above flue elbow whichever is applicable Bottom 150mm Front 600mm 2 7 Connections UNICA BHE Range Flow ret...

Страница 7: ...he car port into the building 1200 mm M Vertically from a terminal on the same wall 1500 mm N Horizontally from a terminal on the same wall 300 mm P From a structure to the side of the vertical termin...

Страница 8: ...5440 PART 1 FLUES BS 5440 PART 2 FLUES VENTILATION BS 5449 PART 1 FORCED CIRCULATION HOT WATER SYSTEMS BS 5546 INSTALLATION OF GAS HOT WATER SUPPLIES FOR DOMESTIC PURPOSES BS 6798 INSTALLATION OF BOI...

Страница 9: ...r see fig 5A The cold feed from the make up vessel or tank must be fitted with an approved non return valve and stopcock for isolation purposes The feed pipe should be connected to the return pipe as...

Страница 10: ...g must be considered If installed less than 2m above a pavement or platform to which people have access including balconies or flat roofs the terminal must be protected by a guard of durable material...

Страница 11: ...fitted in accordance with I S 813 and local Building Regulations The Institute of Gas Engineers publication IGE UP 7 Guide for Gas Installations in Timber Frame Buildings gives specific advice on this...

Страница 12: ...iance has been decided using the template supplied carefully mark the position of the wall mounting bracket see fig 8 and flue hole if applicable If you intend to run the pipe work vertically behind t...

Страница 13: ...A 524 45 degreebends pair N A 525 500mmextension 500mm 526 1000mmextension 1000mm 527 2000mextension 2000mm 528 Telescopic extension 350 730mm 529 Wall bracket pack 5 208mm Using the template provide...

Страница 14: ...move any burrs and check that all seals are lo cated properly You must ensure that the entire flue system is properly supported and connected Seal the flue assembly to the wall using cement or a suita...

Страница 15: ...n that of a concentric flue system It can be used for horizontal or vertical applications however the twin flue system must be converted to the dedi cated concentric flue kit for termination It is ess...

Страница 16: ...onto the concentric to twin converter ensuring that the exhaust pipe connects to the exhaust connection on the con centric to twin converter If necessary cut the plain ends male of the twin flue pipe...

Страница 17: ...GAS fig 16 The appliance is supplied with a 15mm service valve connect a 15mm pipe to the inlet of the valve and tighten both nuts NOTE Itwillbenecessarytocalculatethediameterofthe gas supply pipe to...

Страница 18: ...HE AP PLIANCE The supply cable from the isolator to the appliance must be 3 core flexible sized 0 75mm to BS 6500 or equivalent Wiring to the appliance must be rated for operation in contact with sur...

Страница 19: ...er and system from the lowest points Open the drain valve full bore to remove any installation debris from the boiler prior to lighting Refill the boiler and heating system as described in 5 3 5 5 PRE...

Страница 20: ...rate restrictor that limits the maximum flow rate that can be drawn through the appliance The restrictor eliminates the need to manually adjust the DHW flow rate However if it is felt necessary to fur...

Страница 21: ...romanydebrisorobstruction Check and clean if necessary the condense trap to ensure correct operation 6 3 REPLACEMENTOFCOMPONENTS Although it is anticipated that this appliance will give years of relia...

Страница 22: ...t component removal procedure as de scribed in 6 4 Unclip and remove the air chamber front cover Unclip the return thermistor from the return inlet pipe Disconnect thermistor electrical plug Replace i...

Страница 23: ...crews A for electrode and remove Remove the retaining nut C for condense sensor D and remove 6 15 BURNER fig 30 Carry out component removal procedure as described in 6 4 Unclip and remove the air cham...

Страница 24: ...C and condense connections on the heatexchanger Locateandremovethe4 screws thatsecuretheheatexchangertothecombustion chamber D Movetheheatexchangertotheright and disconnect it from the flue collector...

Страница 25: ...TUATOR fig 35B Carry out component removal procedure as de scribed in 6 4 Remove the locking pin F that secures the actuator G to the heating manifold Disconnect the electrical plug from the actuator...

Страница 26: ...l other functions are disabled minimumpoweroperatingperiod anti cycle set point etc Once enabled the CO function will remain active for a 15 minute pe riod oruntilthefunctionismanuallydeactivated FROS...

Страница 27: ...led on the appliance data badge 7 3 1 CHECKING ADJUSTINGTHEAPPLIANCEFAN SPEEDS Move the selector switch to the OFF position and remove the 3 selector knobs 7 3 2 ABSOLUTE MAX FAN SPEED Locate the MAX...

Страница 28: ...eck wiring check electrical supply No hot water Check pipe work No heating Check external controls Fault code Possible cause 10 Check gas supply check flue system check polarity 7 8 ELECTRICALCHECKS A...

Страница 29: ...W ON hysterisis C SP 3 Anti cycle delay 3 min Pump over run 30 sec Low output min output Min 25 CO function max temp C 95 CO re light temp C 75 CO function time 15 min Flow NTC max temp C 95 High limi...

Страница 30: ...ntact Vokera technical fordetailedinstructiononspecificOT controls vokera external sensor 8 3 OTHERDEVICES Contactthecontrolsmanufacturerand orVokera technical department should you require more speci...

Страница 31: ...onnection to PCB low voltage F O H T Flow over heat thermostat F T Fume thermostat G Cable connector M3 M5 Terminal strip for supply in clock room thermostat M2 M4 Terminal strip for condense pump low...

Страница 32: ...028557 26 Instrumental panel 20011082 27 Knob assembly R10028559 31 Instrumental panel 20011393 40 Door panel R10030136 64 Frame assembly R10028809 65 Case cover 20011392 67 Wiring box R01005468 78 Hi...

Страница 33: ...R5041 248 Washer R5208 265 Washer R5236 266 Washer R5237 290 Clip R2165 292 O ring R7999 351 Nut R1823 353 Nut R1824 636 Detector 20004978 24 201 26 40 200 7 201 265 30 200 201 2 292 4 202 636 22 31...

Страница 34: ...19 Glass stopper assembly R10026328 27 Plug R10023805 35 Air gas conveyor R10028420 39 Pipe 20000769 46 Gas diaphragm R10027161 67 Washer 62 R10026322 69 Tryton R10028425 72 Mixer R10024295 79 Flame...

Страница 35: ...ing exchanger assembly R01005366 7 Conveyor R10028623 12 Flue drain connection R10028421 27 Nut screw R10020625 475 Washer 125 R10026323 482 Washer R10026366 487 Washer 60 R10026345 552 Washer 60 R100...

Страница 36: ...ance from the electrical supply and remove the appliance casing as described in 4 7 1 Set the flue gas analyser to read CO2 and inserttheprobeintotheflueanalysistestpoint A B fig 35 Restore the electr...

Страница 37: ...ted according to the respective appliance specifica tion as detailed on the appliance data badge 10 7 1 CHECKING ADJUSTINGTHEAPPLIANCEFAN SPEEDS Move the selector switch to the OFF position and remove...

Страница 38: ...ns and or BS5546 BS6798 Yes ALL INSTALLATIONS If required by the manufacturer record the following CO2 OR CO ppm OR CO CO2 Ratio The heating and hot water system complies with the appropriate Building...

Страница 39: ...CORGI ID Number Comments Signature SERVICE 7 Date Energy Efficiency Checklist completed Yes No Engineer Name Company Name Telephone Number CORGI ID Number Comments Signature SERVICE 9 Date Energy Effi...

Страница 40: ...ies vokera co uk www vokera co uk www vokera ie Sales General Enquires T 0844 391 099 F 0844 391 0998 Vok ra Ireland West Court Callan Co Kilkenny T 056 7755057 F 056 7755060 Vok ra Limited reserve th...

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