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21

7.1

CHECKING APPLIANCE OPERATION

When carrying out any repairs or servicing to the
appliance, the relevant commissioning procedure
must be undertaken to ensure the continued safe
operation of the appliance. Particular attention
should be made to ensure gas soundness, water
soundness, and the electrical integrity of the
appliance.

7.2

APPLIANCE MODES OF OPERATION
NOTE

There must be sufficient system water pressure
(min. 0.5 bar) to ensure the water pressure switch
is activated. If there is insufficient system pres-
sure the pump and fan will be prevented from
operating and the low-pressure fault indicator will
be displayed.

7.2.1

SELECTOR SWITCH IN THE STANDBY POSI-
TION

When the selector switch is in the STANDBY
position, the following functions are active.

Active functions

:

frost-protection system

pump anti-block.

7.2.2

BOILER “ON” IN COMFORT MODE

When the function switch is in the Comfort posi-
tion, the relevant status indicators (see fig. 1A) are
displayed and the appliance is active for heating
and/or hot water requests.

Active functions

:

frost-protection system

pump anti-block

SARA booster function.

7.2.3

BOILER “ON” IN ECONOMY MODE

When the function switch is in the Economy
position, the relevant status indicators (see fig.
1A) are displayed and the appliance is active for
heating and/or hot water requests.

Active functions

:

frost-protection system

pump anti-block

SARA function.

7.2.4

APPLIANCE FUNCTIONS

SARA:

 this function will automatically raise the

outlet flow temperature when the heating tem-
perature selector is in the 55-65°C range, if the
appliance is unable to reach the room tempera-
ture set with room thermostat.

SARA Booster function:

 this function will auto-

matically raise the flow outlet temperature if/
when the appliance is unable to reach or main-
tain the desired flow outlet temperature.

Frost-protection:

 this function is only active

when there are no requests for heating or HW.
Should the temperature of the primary thermis-
tor drop below 7°C, the valve actuator will mo-
tor to the heating position. Should the tempera-
ture of the primary thermistor exceed 10°C dur-
ing this period, the cycle will be aborted. If the

SECTION 7        CHECKS, ADJUSTMENTS AND FAULT FINDING

temperature drops below 4°C, the boiler will op-
erate on minimum power until the temperature
of the primary thermistor reaches 30°C. There-
after the pump & fan will over-run for 30-sec-
onds.

Pump anti-block cycle: 

when there has been

no heating or HW request for 24-hours, the anti-
block cycle is activated. The pump will be
activated for a period of 1- minute. If the selector
switch is in the Comfort or Economy position,
the fan will also be active for 1- minute.

7.2.5

HEATING MODE

With the selector switch in the Comfort or Economy
position and any additional controls (time clock,
room thermostat, etc,) calling for heat, the appli-
ance will operate in the heating mode.
The pump and fan will be activated via the flow
temperature sensor. When the fan is sensed to be
operating correctly, the ignition sequence com-
mences. Ignition is sensed by the electronic
circuitry to ensure flame stability at the burner.
Once successful ignition has been achieved, the
electronic circuitry allows 75% 0f the full gas rate
through the appliance. After 15 minutes (adjust-
able, see parameter 28, cap. 7.3.1) the gas rate is
increased to maximum (100%). The speed of the
fan and therefore the output of the boiler is deter-
mined by the temperature of the water sensed by
the flow temperature sensor, consequently a high
temperature at the flow sensor results in a lower
fan speed. As the water temperature increases,
the temperature sensors - located on the flow pipe
of the boiler - reduce the fan speed via the
electronic circuitry. Depending on the load, either
the water temperature will continue to rise until the
set point is achieved or the water temperature will
fall whereby fan speed will increase relative to the
output required. When the boiler has reached the
set point, the burner will switch off. The built-in
anti-cycle device prevents the burner from re-
lighting for an adjustable period of time (factory
default is 5 minutes). When the temperature of the
flow sensor falls below the setpoint,the burner will
re-light.

NOTE

If the spark/sensing electrode does not sense
ignition the appliance will re-attempt ignition a
further 4-times then go to lockout.
When the set-point has been reached (the position
of the heating temperature selector) as measured
at the primary thermistor, the appliance will begin
the modulation phase whereby the fan and gas
valve will continuously modulate to maintain the
set-point.
If the temperature continues to rise and exceeds
the set-point by 6°C, the burner will shut down. A
new ignition sequence will be enabled when the 5-
minute anti-cycle has been performed and the
temperature at the primary thermistor has dropped
6°C below the set-point.

Содержание MYNUTE 35HE

Страница 1: ...Installation Servicing Instructions THESEINSTRUCTIONS TO BE RETAINED BY USER 0694 0694BQ0479...

Страница 2: ...on analysis 15 5 8 Final flushing of the heating system 15 5 9 Setting the boiler operating temperature 15 5 10 Setting the system design pressure 16 5 11 Regulating the central heating system 16 5 12...

Страница 3: ...ansion ves sel safety valve pressure gauge and automatic by pass The35HEisproducedasaroomsealed categoryII2H3P appliance suitableforinternalwallmountingapplications only It is provided with a fan powe...

Страница 4: ...try to ensure flame stability at the burner Once suc cessful ignition has been achieved the electronic circuitryincreasesthegasrateto75 foraperiod of 15 minutes Thereafter the boiler s output will eit...

Страница 5: ...ions Height 845 mm Width 453 mm Depth 359 mm Dry weight Kg 43 0 2 5 Clearances Sides 12 mm Top 150 mm from casing or 25 mm above flue elbow whichever is applicable Bottom 150 mm Front 600 mm 2 6 Conne...

Страница 6: ...tc 500 mm D Below gutter drain pipe etc 75 mm E Below eaves 200 mm F Below balcony car port roof etc 1200 mm G To the side of a soil drain pipe etc 150 mm H From internal external corner or boundary 3...

Страница 7: ...entrally over the terminal Refer to BS 5440 Part 1 when the terminal is 0 5 metres or less below plastic guttering or 1 metre or less below painted eaves BS5440 PART 1 FLUES BS5440 PART 2 FLUES VENTIL...

Страница 8: ...fuse The method of connection to the mains electricity supply must allow for com plete isolation from the supply The preferred method is by using a double pole switch with a contact separation of at...

Страница 9: ...hosenfortheappliancemustpermit the provision of a safe and satisfactory flue and termination The location must also permit an adequateairsupplyforcombustionpurposesand anadequatespaceforservicingandai...

Страница 10: ...he system has an unusually high water content it may be necessary to provide additional expansion capacity see 6 19 3A 6 6 FILLING POINT Amethodforinitialfillingofthesystemandreplacing water lost duri...

Страница 11: ...te supplied carefully mark the position of the wall mounting bracket see fig 6 and flue hole if applicable 4 5 FITTING THE FLUE The top flue outlet permits both horizontal and verticalflueapplications...

Страница 12: ...to ensurethatthecorrectsealismadewhenassem blingthefluesystem Connecttherequirednumber of flue extensions or bends up to the maximum equivalentfluelength totheflueterminal seefig 7 8 The flue system...

Страница 13: ...the dedi cated concentric flue kit for termination It is essential that the installation of the twin flue system be carried out in strict accordance with these instructions GUIDANCE NOTES ONTWIN FLUE...

Страница 14: ...in flue pipes must be pushed 50mm onto the male spigots of the concentric to twin converter NOTE Seal the flue terminal assembly to the wall using cement or a suitable alternative that will provide sa...

Страница 15: ...nlet of the valve and tighten both nuts NOTE Itwillbenecessarytocalculatethediameterofthe gas supply pipe to ensure the appliance has an adequate supply of gas 4 6 2 FLOW RETURN fig 6 The appliance is...

Страница 16: ...B cover C Fig 15 Optional devices 24V terminal block Mains 230V terminal block 4 7 2 APPLIANCETERMINALBLOCK Theapplianceterminalblockislocatedontherear of the control fascia Remove the casing as descr...

Страница 17: ...ensure the proper electrical checks have been carried out see 7 8 particularly continuity polarity and resistance to earth ensure the 3 AMP fuse supplied with the appliance has been fitted ensure the...

Страница 18: ...LY SECURED ENSURE ALL PIPE WORK IS RE CHECKED FORSOUNDNESS RE FIT APPLIANCE CASING COMPLETEBENCHMARKCHECKLIST FOR UK ONLY Complete details of the boiler controls installa tionandcommissioningintheBenc...

Страница 19: ...ugh it is anticipated that this appliance will give years of reliable trouble free service the life spanofcomponentswillbedeterminedbyfactors such as operating conditions and usage Should the applianc...

Страница 20: ...rolfasciaupwardandrotate it Locateandremovethescrews A whichsecure the PCBcover pushtheclips B andremovecover after carefullytakingnoteofallwiringconnections discon nect all wiring from the PCB locate...

Страница 21: ...re it is replaced correctly Replace in the reverse order 6 16 MAIN HEAT EXCHANGER fig 29 30 Carry out component removal procedure as de scribed in 6 4 Unclip and remove the three air chambercovers fro...

Страница 22: ...tandleft side covers Disconnect the fan transformer wiring Locateandremovethe2screws D thatsecurethefan transformer to the air box plate cut the two cable ties previewedonheat shrinkableinsulatorsthat...

Страница 23: ...of the primary thermistor reaches 30 C There after the pump fan will over run for 30 sec onds Pump anti block cycle when there has been noheatingorHWrequestfor24 hours theanti block cycle is activate...

Страница 24: ...ee fig 36 Push MODE button and selecttheadjustparameterspasswordbyturning the RH right hand encoder and confirm it by pushingMODEbutton Thefollowingfunctionsare available in this mode 7 4 1 GAS TYPE S...

Страница 25: ...liance however you must check that the CO2 values are set correctly see 7 4 Insert the flue gas analyser probe into the flue gas test point see fig 35 Operate the boiler in HH LL and compare the value...

Страница 26: ...ition 13 check the wiring harness 23 check the wiring harness 25 high limit flow temperature probe 27 high limit return temperature probe 31 internal fault 35 fan error 36 internal fault 41 low water...

Страница 27: ...odes 6x appear if a problem exists with the secondary DHW thermistor Check thermistor Check wiring continuity FAULT CODES 5x Fault codes 5x appear if a problem with the main board exists Check paramet...

Страница 28: ...3600 1 25 Differential heating positive C 2 10 1 6 26 Differential heating negative C 2 10 1 6 28 CH timer force burner 75 after CH start Min 0 20 1 15 29 CH timer blocking time CH Min 0 20 1 5 30 CH...

Страница 29: ...win channel programmers figs 40 41 The appliance can be used in conjunction with typi cal S Plan Y Plansystems see8 4 1 8 4 2 please contact Vokera technical should you requirefurtherdetailedinstructi...

Страница 30: ...28 8 4 1 Y PLANWITH EXTERNALTWIN CHANNEL PROGRAMMER fig 40 8 4 2 S PLANWITH EXTERNALTWIN CHANNEL PROGRAMMER fig 41 Fig 40 Fig 41...

Страница 31: ...S Outside sensor WPS Water pressure sensor FS Flow termoster RS Return termoster AE01A P1 Master board AE01A P2 Ausiliary board controll M0T2B Motor control board AC0X Display board K9 Pump relay K13...

Страница 32: ...cover assembly 10025842 26 Instrumental panel 10027949 31 Case 10026241 38 Driver PCB 10027200 90 Fuse 3478 226 Edge clip 5128 300 Wiring harness 10026341 301 Wiring harness 10027953 302 Wiring harnes...

Страница 33: ...ctions cover 10027685 63 Pipe 10026228 105 Pressure transductor 10027132 201 Washer 5026 265 Washer 5236 266 Washer 5237 288 Washer 6898 290 Clip 2165 351 Nut 1823 353 Nut 1824 432 Clip 10024958 435 C...

Страница 34: ...6338 6 Pipe 10026264 7 Pipe 10027317 9 Pipe 10027318 10 Pipe 10027146 17 Air vent bottle 10026275 25 Siphon 10027190 26 Flexible pipe 10027191 27 Flexible pipe 10027192 48 Pipe 10027321 66 Flexible pi...

Страница 35: ...veyor 10026309 39 Gas pipe 10027196 46 Gas diaphragm 10027162 46 Gas diaphragm 2111 67 Washer 10026322 69 Tryton 10027089 72 Mixer 10024295 200 Washer 5023 479 Transformer 10026237 480 Transformer 100...

Страница 36: ...r assembly 01005369 7 Conveyor assembly 10026310 12 Flue drain connection 10026311 27 Fumes testing connection screw 10020625 475 Washer 10026323 482 Washer 10026366 487 Washer 10026345 509 Limit ther...

Страница 37: ...themaximumpower the CO2 readingshouldbeasshowninthetableabove If the CO2 reading is correct press the MODE button to exit the maximum setting If the CO2 reading is incorrect the maximum gas pressure m...

Страница 38: ...OW RATE lts min FOR CONDENSING BOILERS ONLY CONFIRM THE FOLLOWING THE CONDENSATE DRAIN HAS BEEN INSTALLED IN ACCORDANCE WITH THE MANUFACTURER S INSTRUCTIONS YES FOR ALL INSTALLATIONS CONFIRM THE FOLLO...

Страница 39: ...CARD SERIAL No COMMENTS SIGNATURE SERVICE 3 DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID CARD SERIAL No COMMENTS SIGNATURE SERVICE 4 DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID CARD SERIAL No...

Страница 40: ...0 333 0520 Fax 01442 281403 After Sales Service Tel 0870 333 0220 Vok ra Ireland West Court Callan Co Kilkenny Tel 05677 55057 Fax 05677 55060 Vok ra Ltd reserve the right to change the specifications...

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