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Supplied By www.heating spares.co  Tel. 0161 620 6677

36

SECTION 10

LPG INSTRUCTIONS

10.3

CONVERTING THE APPLIANCE GAS TYPE
To convert the appliance to another gas type it is
necessary to change the burner injector and adjust
the gas valve.

To change the injector see 6.12.1

To adjust CO2 value see 7.4.1-2-3

10.4

GAS SUPPLY
The gas supply must be connected to the appli-
ance by a competent LPG installer and must be
of sufficient size to supply the appliance at its
maximum output. An existing supply must be
checked to ensure that it is of adequate size to
deal with the maximum rated input of this and
any other appliances that it serves.

10.5

GAS SUPPLY INSTALLATION
The entire installation including the meter must
be purged and checked for gas soundness.

10.6

ADJUSTING THE GAS VALVE
THE GAS VALVE MUST BE SET-UP OR AD-
JUSTED WITH THE AID OF A PROPERLY CALI-
BRATED FLUE GAS ANALYSER.

10.6a

CHECKING THE CO2 AND ADJUSTING THE
GAS VALVE
THE GAS VALVE MUST BE SET-UP OR AD-
JUSTED WITH THE AID OF A PROPERLY CALI-
BRATED FLUE GAS ANALYSER.
Isolate the appliance from the electrical supply
and remove the appliance casing as described in
4.7.1. Set the flue gas analyser to read CO2 and
insert the probe into the flue analysis test point (A,

10.1

RELATED DOCUMENTS

BS 6798

BS 5449

BS 5446

BS 5440

BS 5482

PART 1

PART 1

PART 1

INSTALLATION OF BOILERS OF RATED INPUT NOT EXCEEDING 60 kW

FORCED CIRCULATION HOT WATER SYSTEMS

INSTALLATION OF GAS HOT WATER SUPPLIES FOR DOMESTIC PURPOSES

FLUES

DOMESTIC BUTANE & PROPANE GAS BURNERS IN PERMAMENT DWELLINGS

10.2

TECHNICAL DATA

Gas Pressures

12HE

15HE

20HE

25HE

30HE

35HE

Inlet pressure

37.00

37.00

37.00

37.00

37.00

37.00

mbar

Maximum gas rate

0.93

1.16

1.55

1.94

2.33

2.69

kg/hr

Minimum gas rate

0.27

0.27

0.39

0.47

0.54

0.54

kg/hr

Injector size

3.6

3.6

3.6

4.7

5.0

5.0

mm

Efficiency

SEDBUK (%)

93.3

92.9

92.6

92.4

92.8

92.9

Band “A”

Band “A”

Band “A”

Band “A”

Band “A”

Band “A”

Emissions
CO max (mg/kWh)

129.0

172.0

215.0

215.0

236.5

268.8

mg/kWh

CO min (mg/kWh)

10.8

10.8

10.8

16.1

32.3

32.3

mg/kWh

NOx max (mg/kWh)

123.6

141.2

97.1

70.6

88.3

88.3

mg/kWh

NOx min (mg/kWh)

35.3

35.3

53.0

53.0

70.6

70.6

mg/kWh

CO

2

 max

10.0

10.0

10.0

10.0

10.0

10.0

%

CO

2

 min

10.0

10.0

10.0

10.0

10.0

10.0

%

CO/CO

2

 ratio (max)

0.001 to 1

0.001 to 1

0.002 to 1

0.002 to 1

0.002 to 1

0.002 to 1

CO/CO

2

 ratio (min)

0.0001 to 1

0.0001 to 1

0.0001 to 1

0.0001 to 1

0.0003 to 1

0.0003 to 1

B  fig. 31). Restore the electrical supply to the
boiler and switch the boiler to the OFF mode. To
adjust the gas valve you must first ensure that the
fan speed potentiometers (trimmers) have been
set correctly (see 10.7).
Remove the 3-selector knobs, locate and press
the CO button (see fig. 32).  The appliance will now
operate in CO mode for approximately 15-minutes
(see 7.10).

10.6.1 GAS VALVE MAXIMUM SETTING

Locate and gently turn the HTG trimmer till the
maximum value (fan speed) is obtained and check
that it corresponds with the appropriate CO2 value
(Maximum) for the respective appliance. If the CO2
reading is correct, proceed to gas valve minimum
setting (10.6.2).
However, If the CO2 reading is incorrect, the
maximum gas pressure must be adjusted as
follows:

Using a suitable screwdriver, very slowly turn
the maximum adjustment screw (see fig. 33) –
clockwise to decrease, counter clockwise to
increase – until the correct value is displayed on
the CO2 analyser (allow time for the analyser to
stabilise).

10.6.2 GAS VALVE MINIMUM SETTING

Locate and gently turn the HTG trimmer till the
minimum value (fan speed) is obtained and check
that it corresponds with the appropriate CO2 value
(Minimum) for the respective appliance. If the CO2
reading is correct, rotate the HTG trimmer until

Содержание Mynute 12HE

Страница 1: ...Supplied By www heating spares co Tel 0161 620 6677 Installation Servicing Instructions THESEINSTRUCTIONS TO BE RETAINED BY USER 0694 0694BR1207...

Страница 2: ...ombustion analysis 16 5 8 Final flushing of the heating system 17 5 9 Setting the boiler operating temperature 17 5 10 Setting the system design pressure 17 5 11 Regulating the central heating system...

Страница 3: ...pump expansion vessel safety val ve pressure gauge and automatic by pass The Mynute HE range are produced as room sealed category II2H3P appliances suitable for internal wall mounting applications on...

Страница 4: ...ector clockwise to increase the boiler outlet temperature or counter clockwise to reduce the outlet flow temperature 2 digit LED display Displays the current outlet temperature of the boiler During a...

Страница 5: ...Ignition is sensed by the electronic circuitry to ensure flame stability at the burner Once successful ignition has been achieved the electronic circuitry increases the gas rate to 75 of the MAX Heati...

Страница 6: ...l 12HE 15HE 20HE 25HE 30HE 35HE Power consumption Watts 150 150 150 150 165 165 Supply V Hz 230 50 Internal fuse 3 15A T for PCB 3 15A F for connections block External fuse 3A 2 8 Flue Details concent...

Страница 7: ...re to the side of the vertical terminal 500 mm Q From the top of the vertical terminal to the roof flashing As determined by the fixed collar of the vertical terminal 2 11 PUMP DUTY Fig 3 shows the fl...

Страница 8: ...ipes must be fitted in accordance with BS 6891 Pipe work from the meter to the appliance must be of adequate size Pipes of a smaller size than the appliance gas inlet connection must not be used The i...

Страница 9: ...ke up vessel or tank must be fitted with an approved non return valve andstopcockforisolationpurposes Thefeedpipe should be connected to the return pipe as close to the boiler as possible 3 6 8 FREQUE...

Страница 10: ...gard for the damage and discoloration thatmayoccurtobuildingproductslocatednearby The terminal must not be located in a place where it is likely to cause a nuisance see I S 813 In cold and or humid we...

Страница 11: ...by using a double pole switch with a contact separation of at least 3 5mm 3 high voltage category The switch must only supply the appli ance and its corresponding controls i e time clock room thermost...

Страница 12: ...top of the carton pull both sides open do not use a knife unfold the rest of the carton from aroundtheappliance carefullyremoveallprotec tive packaging from the appliance and lay the accessories etc t...

Страница 13: ...flue system Connect the required number of flue extensions or bends up to the maximum equivalent flue length to the flue terminal see fig 7 8 The flue system should have a minimum of 1 maximum of 3 r...

Страница 14: ...or additional bend s connect the required number of flue extensions or bends up to the maximum equivalent flue length between the boiler and vertical flue assembly see fig 8 Ensure that any horizonta...

Страница 15: ...level with or below that of the exhaust pipe Depending on site conditions it may be preferable to install the terminal assembly prior to fitting the twin flue pipes Mark and drill a level 130mm hole f...

Страница 16: ...ety valve connection pipe and tighten The discharge pipe must have a continuous fall away from the appliance to outside and allow any water to drain away thereby eliminating the possibility of freezin...

Страница 17: ...minal block When connecting the EARTH wire ensure that it s left slightly longer about 2cm that the others this will prevent strain on the EARTH wire should the cable become taut Do not remove the lin...

Страница 18: ...from the lowest points Open the drain valve full bore to remove any installation debris from the boiler prior to lighting Refill the boiler and heating system as described in 5 3 5 5 PRE OPERATION CHE...

Страница 19: ...urn valves until the individual return temperatures are correct and are approximately equal 5 12 FINAL CHECKS ENSURE ALL TEST NIPPLES ON THE APPLIANCE GAS VALVE ARE TIGHT AND CHECKED FOR SOUNDNESS ENS...

Страница 20: ...REPLACEMENT OF COMPONENTS Although it is anticipated that this appliance will give years of reliable trouble free service the life span of components will be determined by factors such as operating c...

Страница 21: ...return inlet pipe Disconnect thermistor electrical plug Replace in the reverse order 6 11 PRINTED CIRCUIT BOARD fig 21 Carry out component removal procedure as described in 6 4 Pull the control fascia...

Страница 22: ...eck and adjust burner pressure settings WARNING A GAS SOUNDNESS CHECK MUST BE CARRIED OUT 6 13 ELECTRODES CONDENSE SENSOR fig 23 Carry out component removal procedure as described in 6 4 Unclip and re...

Страница 23: ...flue collector E The heat exchanger can now be lifted up and withdrawn from the appliance 6 18 EXPANSION VESSEL fig 1 Should the removal and replacement of the expansion vessel be deemed impractical...

Страница 24: ...rols have been designed to further increase fuel economy by ensuring the boiler remains in the modulation phase during any heating requests This reduces the amount of ON OFF periods and therefore incr...

Страница 25: ...3 minute anti cycle has been performed and the temperature at the primary thermistor has dropped 5 C hysterisis below the set point NOTES When the request for heating and or hot water has been satisf...

Страница 26: ...and integrity Symptom Possible cause No display ignition Check wiring check electrical supply No hot water Check external controls No heating Check external controls Fault code Possible cause 10 Chec...

Страница 27: ...on of the fault These series of checks must be carried out before attempting any faultfinding procedures on the appliance On completion of any task that required the disconnection and re connection of...

Страница 28: ...circulation around heating circuit s thermistors flowsensor temperature AL34 Fan tacho signal fault Final Reset check appliance operation check fan AL40 Insufficient system water pressure Final Check...

Страница 29: ...re that these controls do not inhibit or limit the response to any heat request from a DHW cylinder Contact the controls manufacturer and orVokera technical department should you require more specific...

Страница 30: ...see photos 36 37 and connectthe230wiringharnessasindicatedinthe figs 39 40 The programmer can be used with a typical S Plan or Y Plan controls arrangement as detailed in figures 39 40 IMPORTANT The bo...

Страница 31: ...stor NTC AD01A Main PCB CN1 CN5 Connection to PCB 230V X2 X16 Connection to PCB 24V F O H T Flow over heat thermostat H E T Heat exchanger thermostat M3 M5 Terminal strip for supply in clock room ther...

Страница 32: ...Blue Green Yellow Room Thermostat Cylinder Thermostat Boiler programmer connections Boiler programmer connections Wiring Centre or Junction Box CylinderThermostat green yellow blue brown orange grey...

Страница 33: ...10028559 10028559 10028559 10028559 10028559 31 Case assembly 10028432 10028432 10028432 10028448 10028451 10028451 40 Door panel 10028553 10028553 10028553 10028553 10028553 10028553 78 Cover assembl...

Страница 34: ...005137 01005137 01005137 63 Pipe 10020898 10020898 10020898 10020898 10020898 10020898 200 Washer 5023 5023 5023 5023 5023 5023 265 Washer 5236 5236 5236 5236 5236 5236 266 Washer 5237 5237 5237 5237...

Страница 35: ...28539 10028539 10026272 10026272 71 Pipe 10028430 10028430 10028430 10028430 10028515 10028515 72 Venting plug 01005137 01005137 01005137 01005137 01005137 01005137 73 Cock 10028431 10028431 10028431...

Страница 36: ...28424 10028206 10028206 46 Gas diaphragm 10020265 10020265 10020265 10027161 10027162 10027162 67 Washer 10026322 10026322 10026322 10026322 10026322 10026322 69 Tryton 10028425 10028425 10028425 1002...

Страница 37: ...6323 482 Washer 10026366 10026366 10026366 10026366 10026366 10026366 487 Washer 10026345 10026345 10026345 10026345 10026345 10026345 509 High limit thermostat 10026982 10026982 10026982 10026982 100...

Страница 38: ...umgasrate 0 27 0 27 0 39 0 47 0 54 0 54 kg hr Injectorsize 3 6 3 6 3 6 4 7 5 0 5 0 mm Efficiency SEDBUK 93 3 92 9 92 6 92 4 92 8 92 9 Band A Band A Band A Band A Band A Band A Emissions CO max mg kWh...

Страница 39: ...r fan speed is not correctly adjusted according to the respective appliance specifica tion as detailed on the appliance data badge 10 7 1 CHECKING ADJUSTINGTHEAPPLIANCEFAN SPEEDS Move the selector swi...

Страница 40: ...DUCER BEEN FITTED YES NO WHAT TYPE OF SCALE REDUCER HAS BEEN FITTED FOR THE DOMESTIC HOT WATER MODE MEASURE RECORD GAS RATE 3 hr MAXIMUM BURNER OPERATING PRESSURE IF APPLICABLE mbar COLD WATER INLET T...

Страница 41: ...MPANY NAME TEL No CORGI ID CARD SERIAL No COMMENTS SIGNATURE SERVICE 3 DATE ENGINEER NAME COMPANY NAME TEL No CORGI ID CARD SERIAL No COMMENTS SIGNATURE SERVICE 4 DATE ENGINEER NAME COMPANY NAME TEL N...

Страница 42: ...Supplied By www heating spares co Tel 0161 620 6677...

Страница 43: ...Supplied By www heating spares co Tel 0161 620 6677...

Страница 44: ...General Enquiries Tel 0870 333 0520 Fax 01442 281403 After Sales Service Tel 0870 333 0220 Vok ra Ireland West Court Callan Co Kilkenny Tel 05677 55057 Fax 05677 55060 Vok ra Ltd reserve the right to...

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