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voestalpine Krems Finaltechnik GmbH

ONE STEP AHEAD.

Assembly instructions KB 1 RH3 on pile-drivable subgrade

page 8 of 13

4. 

Mounting guard rails (barriers) S1 for the upper guard rail belt

The guardrails S1 are to be overlapped in the jointed area in accordance with the
direction of traffic, so that vehicles cannot get caught up on them. The drilled 9 mm
diameter hole indicates that the guard rail in the joint region (upper part) is facing the
respective carriageway. In order to be able to overlap the guardrail in the jointed
area, the carriageway side of the guardrail ends (lower part) are goosenecked.

The guardrails are bolted together with the extension profiles on the guardrail axis at
each IPE160 post (every ~1.900 mm). In order to do so, a coach bolt M16x50 FK 4.6
is fed through the axially aligned bore holes in the guardrail S1 and the elongated
hole 20x40 in front of the extension profile bar on the IPE160 post, as viewed in the
direction of traffic. It is then secured in place with a hexagon nut M16 FK 5 (see Fig.
2).

The guardrail joint is additionally secured with six coach bolts M16x35 FK 4.6. It is to
be ensured when tightening the hexagon nuts M16 FK 5 that the square-shaped anti-
twist protection for the bolt head is correctly positioned to the guardrail.

A washer 40x18x4 is to be aligned under each hexagon nut M16 FK 5. The exception
to this is the four off-centre bolts in the crash barrier joint, where two reinforcement
flanks are to be installed instead of the washers 40x18x4 (see fig. 2).

5. 

Install sliding profile S1

The sliding profiles are to be aligned on the side of the V140 post pointing towards
the traffic, so that the two sides lay flush with the V140 posts.

The sliding profiles are attached to each V140 post. In order to do so, a coach bolt
M10x25 FK 4.6 is fed through
the inner side of the sliding
profile through the elongated
hole 160x12 in the upper flank
of the sliding profile and
through the elongated hole
30x12 mm of the V140 post
and fixed in place with a
washer 11 and hexagon nut
M10 FK 5.

The sliding profiles are to be overlapped in the jointed area in accordance with the
direction of traffic, so that vehicles cannot get caught up on them (see Fig. 3).

Figure 3

Содержание KREMSBARRIER 1 RH3

Страница 1: ...MSBARRIER 1 RH3 for pile drivable subgrades Performance class in accordance with EN 1317 2 Containment level H3 Impact severity level A Working width W5 Production and sales voestalpine Krems Finaltec...

Страница 2: ...unting extension profiles for the upper guard rail belt 7 4 Mounting guard rails barriers S1 for the upper guard rail belt 8 5 Install sliding profile S1 8 6 Mounting the round damping element round d...

Страница 3: ...oper use The task of a vehicle barrier system is to restrain and redirect vehicles straying off of the carriageway and thereby minimise the consequences for passengers as well as for other road users...

Страница 4: ...n of the technical equipment required for the professional and proper undertaking of the installation work This includes in addition to a fleet of vehicles adapted for this type of work especially the...

Страница 5: ...rain off The formation of puddles collection of moisture is to be avoided Foil used for purposes of securing the layers during transportation is to be removed The storage area may not be treated with...

Страница 6: ...mm long IPE160 post is to be driven vertically into the subgrade with a suitable pile driver so that the upper edge of the post section is 1 350 40 mm above the reference level The three elongated hol...

Страница 7: ...mage to the hot dip galvanised coating on the post head A guide adapted to the V140 section is to be mounted to the pile driver near the upper edge of the ground in order to ensure precise positioning...

Страница 8: ...lace with a hexagon nut M16 FK 5 see Fig 2 The guardrail joint is additionally secured with six coach bolts M16x35 FK 4 6 It is to be ensured when tightening the hexagon nuts M16 FK 5 that the square...

Страница 9: ...g 3 6 Mounting the round damping element round damper The round damper is to be bolted in place to the V140 post section with two hexagon bolts M10x25 FK 4 6 The two keyholes in the round damper must...

Страница 10: ...Mounting S1 guardrail crash barrier for the lower guard rail belt The guardrails S1 are to be overlapped in the jointed area in accordance with the direction of traffic so that vehicles cannot get cau...

Страница 11: ...warf cannot damage the hot dip galvanised sections risk of extraneous rust or damage to the coating The burrs are to be removed and the cut area is to be protected against corrosion with cold galvaniz...

Страница 12: ...vent of deviations outside the range of permissible tolerances It is to be checked that the system has been installed correctly in accordance with the installation instructions upon completion of the...

Страница 13: ...plies to macroclimatic effective corrosion loads only Special macroclimatic conditions could lead to a reduced duration of protection Inspection and maintenance Vehicle barrier systems manufactured by...

Страница 14: ...1 pcs post hex bolt M10x25 4 6 washer disc 11 2 pcs post THB M16x35 4 6 30 001 0990E 6 pcs joint washer disc 18 x 4 30 001 0995E 2 pcs joint THB M16x50 4 6 washer disc 18 x 4 30 001 0995E 1 pcs post s...

Страница 15: ...impact absorber guardrail S1 V140 post additional section H2 sliding section hex bolt M10 x 25 B THB M16 x 35 THB M10 x 25 D side bracket C side bracket THB M16 x 35 A THB M16 x 50 THB M16 x 50 THB M...

Страница 16: ...0 001 1810C S235JR acc to EN ISO 1461 2 lug 120x40x2 0 10 30 001 1806E S235JR acc to EN ISO 1461 2 V140 post 2 00 m 30 00 30 001 2721D S235JR acc to EN ISO 1461 2 IPE160 post 2 50 m 40 30 30 005 2011E...

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