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10

CONTENTS

1. IDENTIFICATION

2. SAFETY

1. Identification 

1.1 Marking

2. Safety 

2.1  Safety Instruction 
2.2 Designated use 
2.3 Classification of the warnings 
2.4 Emergency information

3. Product description

3.1 Technical data 
3.2 Signs and symbols used

4. Putting into operation

4.1 Setting up the torch 
4.2 MT G with pluggable gas nozzle and contact tip holder 
4.3 MT W liquid-cooled 
4.4 Attaching the wire guide 
      4.4.1 Liner 
      4.4.2 PA liner 
4.5 Attaching the cable assembly on the machine side 
4.6 Connecting the coolant 
4.7 Setting the shielding gas volume 
4.8 Feeding in the wire 
4.9 Torch handle control elements 
      4.9.1 Trigger function

5. Operation
6. Putting out of operation
7. Maintenance and cleaning

7.1 Replacing the torch neck

8. Disposal
9. Warranty

MIG-MAG manual welding torches are used to safely weld low 
and high-alloy materials. They consist of the torch neck with 
equipment parts and wear parts, the torch handle and the 
cable assembly with a central connection. They conform to EN 
60 974-7 and are not considered devices that independently 
fulfil functions.
Arc welding can only be carried out in connection with a welding 
power source.

1.1. Marking

This product fulfills the requirements that apply to the market 
to which it has been introduced. A corresponding marking has 
been affixed to the product, if required.

2.1. Safety Instructions

 

ʸ

Before using the system for the first time, please read these 
operating instructions carefully.

 

ʸ

These operating instructions provide you with all the infor-
mation you need for trouble-free and safe operation. The 
product has been developed and manufactured in ac-
cordance with state-of-the-art methods and the recognized 
safety standards and guidelines.

 

ʸ

The operating instructions warn you against unavoidable 
residual hazards for user, third parties, devices or other 
material property. The safety instructions used, which must 
be adhered to, point out construction related unavoidable 
residual hazards.

 

ʸ

Non-observance of these safety instructions may result in 
risks to the life or health of personnel, environmental dama-
ge or material damage. The product may only be operated 
in a technically perfect condition in compliance with the 
operating instructions.

 

ʸ

The manufacturer will accept no liability for damage caused 
by nonobservance of the operating instructions.

 

ʸ

Use suitable means to protect yourself and bystanders from 
the hazards listed in chapter on safety.

Basic:

 

ʸ

Before carrying out specific work, for example putting into 
operation, operation, transport and maintenance, read the 
operating instructions carefully and be sure to follow them.

 

ʸ

Keep the operating instructions within easy reach at the 
device for reference.

 

ʸ

Enclose the operating instructions when handing over the 
product.

 

ʸ

Please observe the operating instructions of the individual 
welding components, such as: Welding power supply and 
wire feeding device.

 

ʸ

When handling gas cylinders, consult the instructions from 
the gas manufacturers and the pressurized gas regulations.

 

ʸ

Please observe the accident prevention regulations of the 
country in question.

 

ʸ

Putting into operation, operating and maintenance work 
may only be carried out by qualified personnel. Qualified 
personnel are persons who, based on their special training, 
knowledge, experience and due to their knowledge of the 
relevant standards, are able to assess the tasks assigned to 
them and identify possible dangers.

MT G

MT W

Operating instructions - MIG/MAG Torches

DANGER

English

- English -

TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS

The manufacturer reserves the right, at any time and without prior notice, to make such changes and amendments to these 
operating instructions as become necessary due to misprints, inaccuracies or product enhancements. Such changes will, however, 
be incorporated into subsequent editions of the operating instructions.
All brand names and trademarks that appear in these operating instructions are the property of their respective owners/manu-
facturers.

Our latest product documents as well as all contact details for the 

voestalpine Böhler Welding

 national subsidiaries and partners 

worldwide can be found on our website at www.voestalpine.com/welding.

Содержание Bohler Welding MT G 150

Страница 1: ...1 Firmenname oder Division www voestalpine com Lasting Connections MIG MAG WELDING TORCH voestalpine Böhler Welding www voestalpine com welding ...

Страница 2: ...3 Fig 1 Setting up MT G Fig 2 Setting up MT W Fig 3 Connecting the coolant 1 1 2 2 3 3 4 4 5 1 4 2 3 Functions ...

Страница 3: ...ons may result in risks to the life or health of personnel environmental dama ge or material damage The product may only be operated in a technically perfect condition in compliance with the operating instructions ʸ ʸ The manufacturer will accept no liability for damage caused by nonobservance of the operating instructions ʸ ʸ Use suitable means to protect yourself and bystanders from the hazards ...

Страница 4: ...ol for damage and for its perfect func tioning in accordance with its designated use Welding ʸ ʸ Arc welding may cause damage to eyes skin and hearing Please always wear the required safety clothing eye and ear protection in compliance with the relevant regulations in the country in question ʸ ʸ Any metal vapors especially lead cadmium copper and beryllium are harmful Ensure sufficient ventilation...

Страница 5: ...available round wires Voltage rating Peak value of 113 V Protection type of the machine side connectors EN 60 529 IP3X Control device in torch handle For 42 V and 0 1 to 1 A Tab 2 General torch data according to EN 60 974 7 Type Type of cooling Load DC Wire Ø Gas flow Cooling Flow pressure Single circuit Standard light arc CO2 M21 Max supply temp Min flow rate Min Max A A mm l min C l min bar bar ...

Страница 6: ...o install the wire guide with a little preload excess length is required NOTICE NOTICE NOTICE Risk of injury Puncture or cut in wounds may be caused by the wire electrode ʸ ʸ Keep your hands out of the danger zone ʸ ʸ Wear the correct protective gloves CAUTION 4 2 MT G with pluggable gas nozzle and contact tip holder Setting up MT G Fig 1 p 3 1 Pluggable gas nozzle 2 Contact tip 3 Pluggable contac...

Страница 7: ...aused by the wire electrode ʸ ʸ Keep your hands out of the danger zone ʸ ʸ Wear the correct protective gloves CAUTION 4 5 Attaching the cable assembly on the machine side 1 Join the central connector and the central socket at the wire feeder 2 Use the connection nut to secure both of these 3 Attach the coolant supply and return connectors to the MT W 4 Attach the shielding gas and control lead con...

Страница 8: ...f the gas supply ʸ ʸ Close off the coolant supply ʸ ʸ Disconnect the coolant supply and return hoses ʸ ʸ Close off the compressed air supply ʸ ʸ Disconnect all electrical connections Electric shock Dangerous voltage due to defective cables ʸ ʸ Check all live cables and connections for proper installation and damage ʸ ʸ Replace any damaged deformed or worn parts Risk of burns Risk of burns from hot...

Страница 9: ...28 voestalpine Böhler Welding www voestalpine com welding 240 2019 GL ...

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