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2. INTRODUCTION

2.1 General

This manual contains information on the 
installation, commissioning, operating and 
maintenance of the HIU. As an authorised 
specialist personnel, please read it carefully.

Keep the manual with the product at all times 
so that information can be found quickly. Ensure 
this manual is read in full before undertaking 
installation.

Please pay particular attention to the information 
given in the safety instructions (section 3), as well 
as the notes highlighted in the individual sections 
of this document.

The HIU must not be put into operation while it is 
dismantled or prior to commissioning. 

2.2 Additional Documents

The HIU installation must be undertaken by 
qualified/competent mechanical and electrical 
engineers. The installation must also be in 
accordance with all Building Regulations 
applicable to location and the IET Electrical 
Regulations.

In addition, regulations applicable to the field of 
application of the HIU, local accident prevention 
regulations and general safety regulations must 
be followed. 

The diagrams contained within this manual 
are provided to assist the reader with a better 
understanding of the written description. The 
diagrams used are generic and could be slightly 
different from the actual HIU supplied. Do not 
scale from the diagrams provided.

The HIU is constructed utilising different products 
from numerous manufacturers. Relevant 
documentation from those manufacturers must 
also be followed with regards to best practices and 
safety. 

As each manufacturer will have undertaken 
independent testing for the components 
used within the HIU, it is important that their 
documentation is also followed. The declaration of 
conformity for each component must be sourced 
from the component manufacturer.

2.3 Symbols Used in the Document

The box containing symbol and text is always below 
the issue it is advising about.

WARNING

Risk of a dangerous situation causing 
physical injury and/or damage. Please 
follow the notes for working safely and 
take extreme care.

DANGER

Electrical hazard.

Failure to follow safety procedures 
can result in severe injury or death. 
This work may only be performed by a 
trained electrician.

CAUTION

Risk of material damage or 
malfunction / failure of equipment if 
ignored.

IMPORTANT

Highlights important information that 
must be adhered to facilitate efficient 
and correct operation.

2.4 Abbreviations

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H E A T   I N T E R F A C E   U N I T  

I N T R O D U C T I O N

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2.5 Liability and Warranty

The HIU is manufactured in compliance with 
relevant European Directives and complies with 
the CE marking directive. See section 5 of this 
document for further information.

Vital Energi reserve the right to modify the HIU to 
improve operation and functionality due to further 
development and/or improve product safety.

Therefore the information contained within 
this document is subject to change without 
notification.

It is assumed that the installer of this product is 
competent to install, commission and operate the 
HIU. Thus, the responsibility of the installation and 
commissioning of the HIU lies with the installer.

The installer must adhere to the following 
instructions:

  Undertake the installation and commissioning  

  in compliance with all Approved Documents,   
  British Standards and all other relevant  

 

 legislation

  Adhere to the instruction manuals in full. If  

 

  unsure about any information contained within  
  the document, consult with Vital Energi

  Undertake the commissioning of the HIU in 

line with the instructions and complete the 
commissioning form

  Undertake relevant checks and start up the HIU
  Provide training to the end user on the 

operation of the HIU

  Explain the maintenance requirements to the  

  end user and make reference to the guidance  
  in Section 9 of this document

  Leave all documentation with the end user

H E A T   I N T E R F A C E   U N I T  

I N T R O D U C T I O N  

BESA

     Building Engineering Services   

 

   

   Associations

DHW

     Domestic Hot Water

HIU

 

   Hydraulic Interface Unit

HTG

 

   Heating

MCW

     Mains Cold Water

SRV 

   

Safety Relief Valve

PCB

 

   Printed Circuit Board

PICV

     Pressure Independent Control Valve

UFH

 

   Under Floor Heating

VWART

     Volume Weighted Annual Return  

 

   

    Temperature

Содержание vThermt

Страница 1: ...Installation Commissioning and Maintenance Manual Version No 002 Always keep the instructions close to the HIU and read the operating instructions carefully before starting any work...

Страница 2: ...ydraulic separation between the primary circuit and the secondary DHW and HTG installations The HIU is thermostatically controlled to give good and reliable control of temperature which improves effic...

Страница 3: ...g safely and take extreme care DANGER Electrical hazard Failure to follow safety procedures can result in severe injury or death This work may only be performed by a trained electrician CAUTION Risk o...

Страница 4: ...ures based on the manufacturer literature DANGER Electricity can cause serious and fatal injuries Always isolate the electrical supply and test before commencing work Before undertaking any work on th...

Страница 5: ...nstalled in the outlet of the HTG plate A manometer and thermometer are installed on the heating flow pipework within the HIU This is visible through the front cover of the HIU This gauge displays the...

Страница 6: ...AISI 316L Cu Brazing Insulation Expanded Polypropylene Some other materials are used by component manufacturers such as valves and pumps These are in sealing shafts and other small components of the a...

Страница 7: ...HIU must only be installed in a suitable location that provides protection against moisture and freezing temperatures The location must have sufficient ventilation to prevent heat build up within the...

Страница 8: ...s Step 4 Fit the frame to the wall Step 5 Slide the insulation back onto the valve rail backplate Step 6 Replace all valves Step 7 Fit tighten the nuts and bolts 2 x A and 1 x B so they are secure in...

Страница 9: ...alve 8 Heating Heat Exchanger 9 Heating Actuator 10 Heating Control Valve 11 Heat Meter Flow Sensor 12 Pump 13 Junction Box 14 Check Valve 15 Mini Expansion Vessel 16 Expansion Vessel REF COMPONENT 17...

Страница 10: ...ion box Before adding power to the unit verify that no electrical connections have been disconnected on the components All accessories and main power supply will be connected in the junction box housi...

Страница 11: ...sink tap until a cold clean steady flow of water is achieved Open each DHW outlet within the property until all air and any remaining debris has been flushed through Check HIU for leaking joints on t...

Страница 12: ...connections tighten connections as required Do not overtighten the fibre washers as this will result in damage Should a fibre washer become damaged replace the washer immediately ensuring to isolate...

Страница 13: ...below which identifies the location of the heating PICV Before undertaking any of the steps below close primary system isolation valves at the top of the HIU and confirm electrical connection is isola...

Страница 14: ...or three minutes Complete the Heating section of the Commissioning sheet whilst the HTG is on Switch the HTG off at the room thermostat and isolate the HIU at the fused spur Close the secondary HTG is...

Страница 15: ...t be removed after filling Every 2 years Bypass If present check that the flushing bypass valve is closed Every 2 years Pump Check pump setting is Proportional Pressure Auto Adapt Every 2 years HTG Co...

Страница 16: ...cted correctly if connected correctly and flow temperature is low consult network operator 10 Plate heat exchanger is blocked Remove PHE clean and re install or replace if necessary FAULT POSSIBLE CAU...

Страница 17: ...ted expressly disclaims any liability in relation to the accuracy or completeness of this information Any reliance or use of the information contained within this brochure is at your risk Vital Energi...

Страница 18: ...viable sustainable energy solutions for the future For more information about the vTherm t Heat Interface Unit HIU call 01254 296 000 or email hiusales vitalenergi co uk www vitalenergi co uk vTherm...

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