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H E A T   I N T E R F A C E   U N I T  

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H E A T   I N T E R F A C E   U N I T  

T R O U B L E S H O O T I N G    

Page 31

10. TROUBLESHOOTING

FAULT

POSSIBLE CAUSE

REMEDY

No Water From DHW 

Outlets

1. Mains cold water supply lost / shut off

Check cold water supply to HIU / MCW 

outlet / contact local water authority if 

necessary

2. Cold water check valve installed in           

incorrect direction

Check direction of flow arrows on the valve. 

Refit correctly if necessary

3. DHW or MCW isolation valves on HIU 

are closed

Open mains cold water and/or domestic hot 

water valves on HIU, determine reason for 

isolation first to ensure secondary systems 

are complete

4. MCW strainer is blocked

Remove and clean MCW strainer

Reduced Flow Rate From 

Outlets

1. Low mains water pressure

Check pressure, consult local water authority 

if necessary

2. Plate heat exchanger is partially blocked

Remove PHE, clean and re-install or replace 

if necessary

3. Size of service pipe to HIU is too small

Pipe size should be increased

4. DHW or MCW isolation valves on HIU are 

partially closed

Open DCW and/or DHW valves on HIU

5. MCW strainer is blocked

Remove and clean MCW strainer

1. Check if HIU has power supply

Determine whether HIU is safe, if                  

determined safe turn power supply on. If HIU 

fused outlet is on check local fuse, if fuse is 

operating correctly check circuit breakers

No Hot Water 

2. HIU primary isolation valves closed

Open primary flow and return isolation 

valves

3. DHW temperature in actuator is not set 

correctly

Check setting of actuator and re-adjust if 

necessary

4. DHW PICV / Actuator is not operating or 

set correctly

Check setting of PICV, check operation of 

actuator and replace if necessary

5. Primary prepayment valve is closed (if 

installed)

Check if valve open, check power supply to 

actuator, if power present replace actuator 

with correct model

6. Local TMV faulty

Check TMV for correct operation, blockages 

or setpoint / to confirm TMV issue check 

DHW outlet temperature from outlet      

without thermostatic mixing

7. No or low flow from primary system

Check flow rate on heat meter and consult 

network operator if necessary

8. HIU primary strainer is blocked

Isolate HIU electrically and mechanically, 

allow to cool, remove and clean strainer(s)

9. Low flow temperature from primary 

system

Check flow and return temperature on heat 

meter to confirm connected correctly, if 

connected correctly and flow temperature is 

low consult network operator

10. Plate heat exchanger is blocked

Remove PHE, clean and re-install or replace 

if necessary

FAULT

POSSIBLE CAUSE

REMEDY

No Heating

1. Check if the HIU has power supply

Determine whether HIU is safe, if                  

determined safe turn power supply on. If 

HIU fused outlet is on check local fuse, if fuse 

is operating correctly check circuit breakers

2. Room stat or programmer is incorrectly 

set or faulty

Check HTG control operation, replace if 

necessary

3. Primary / secondary isolation valves on 

HIU are closed

Check valves and open if necessary

4. HTG temperature in actuator is not set 

correctly

Check setting of actuator and re-adjust if 

necessary

5. HTG PICV / Actuator is not operating

Check operation of actuator and replace if 

necessary

6. Primary HTG On/Off valve is closed

Check if valve open, check power supply to 

actuator, if power present replace actuator 

with correct model

7. Primary prepayment valve is closed (if 

installed)

Check if valve open, check power supply to 

actuator, if power present replace actuator 

with correct model

8. Low secondary heating system pressure

Connect filling loop and introduce pressure, 

vent radiators, remove  filling loop when 

complete

9. Air lock within HTG system

Vent all radiators and top up system             

pressure as required

10. HTG circulation pump not working or set 

incorrectly

Check HTG pump for correct setting and 

operation, replace if necessary

11. High temperature cut-off switch set too 

low / is faulty (if installed)

Check setting against design parameters 

and operation of cut-off switch / replace if 

necessary

12. No or low flow from primary system

Check flow rate on heat meter and consult 

network operator if necessary

13. Primary or secondary strainers are 

blocked

Isolate HIU electrically and mechanically, 

allow to cool, remove and clean strainer(s)

14. Low flow temperature from primary 

system

Check flow and return temperature on heat 

meter to confirm connected correctly, if 

connected correctly and flow temperature is 

low consult network operator

15. Plate heat exchanger is blocked

Check HTG pump for correct operation, 

replace if necessary

Water Discharging From 

Safety Valve

1. Pressure above 3 bar

Shut down HIU, check charge of expansion 

vessel and ensure filling loop is closed

2. Faulty Safety Valve

Test pressure in space heating if below 3 bar, 

replace safety valve if necessary

Pressure Fluctuating 

Within Heating System

1. Faulty expansion vessel

Check charge (1 bar) within expansion vessel, 

re-charge or replace if necessary

Содержание vThermt

Страница 1: ...Installation Commissioning and Maintenance Manual Version No 002 Always keep the instructions close to the HIU and read the operating instructions carefully before starting any work...

Страница 2: ...ydraulic separation between the primary circuit and the secondary DHW and HTG installations The HIU is thermostatically controlled to give good and reliable control of temperature which improves effic...

Страница 3: ...g safely and take extreme care DANGER Electrical hazard Failure to follow safety procedures can result in severe injury or death This work may only be performed by a trained electrician CAUTION Risk o...

Страница 4: ...ures based on the manufacturer literature DANGER Electricity can cause serious and fatal injuries Always isolate the electrical supply and test before commencing work Before undertaking any work on th...

Страница 5: ...nstalled in the outlet of the HTG plate A manometer and thermometer are installed on the heating flow pipework within the HIU This is visible through the front cover of the HIU This gauge displays the...

Страница 6: ...AISI 316L Cu Brazing Insulation Expanded Polypropylene Some other materials are used by component manufacturers such as valves and pumps These are in sealing shafts and other small components of the a...

Страница 7: ...HIU must only be installed in a suitable location that provides protection against moisture and freezing temperatures The location must have sufficient ventilation to prevent heat build up within the...

Страница 8: ...s Step 4 Fit the frame to the wall Step 5 Slide the insulation back onto the valve rail backplate Step 6 Replace all valves Step 7 Fit tighten the nuts and bolts 2 x A and 1 x B so they are secure in...

Страница 9: ...alve 8 Heating Heat Exchanger 9 Heating Actuator 10 Heating Control Valve 11 Heat Meter Flow Sensor 12 Pump 13 Junction Box 14 Check Valve 15 Mini Expansion Vessel 16 Expansion Vessel REF COMPONENT 17...

Страница 10: ...ion box Before adding power to the unit verify that no electrical connections have been disconnected on the components All accessories and main power supply will be connected in the junction box housi...

Страница 11: ...sink tap until a cold clean steady flow of water is achieved Open each DHW outlet within the property until all air and any remaining debris has been flushed through Check HIU for leaking joints on t...

Страница 12: ...connections tighten connections as required Do not overtighten the fibre washers as this will result in damage Should a fibre washer become damaged replace the washer immediately ensuring to isolate...

Страница 13: ...below which identifies the location of the heating PICV Before undertaking any of the steps below close primary system isolation valves at the top of the HIU and confirm electrical connection is isola...

Страница 14: ...or three minutes Complete the Heating section of the Commissioning sheet whilst the HTG is on Switch the HTG off at the room thermostat and isolate the HIU at the fused spur Close the secondary HTG is...

Страница 15: ...t be removed after filling Every 2 years Bypass If present check that the flushing bypass valve is closed Every 2 years Pump Check pump setting is Proportional Pressure Auto Adapt Every 2 years HTG Co...

Страница 16: ...cted correctly if connected correctly and flow temperature is low consult network operator 10 Plate heat exchanger is blocked Remove PHE clean and re install or replace if necessary FAULT POSSIBLE CAU...

Страница 17: ...ted expressly disclaims any liability in relation to the accuracy or completeness of this information Any reliance or use of the information contained within this brochure is at your risk Vital Energi...

Страница 18: ...viable sustainable energy solutions for the future For more information about the vTherm t Heat Interface Unit HIU call 01254 296 000 or email hiusales vitalenergi co uk www vitalenergi co uk vTherm...

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