H E A T I N T E R F A C E U N I T
C O M M I S S I O N I N G
Page 28
H E A T I N T E R F A C E U N I T
M A I N T E N A N C E
Page 29
COMMENTS
Commissioning
witnessed by:
On behalf of:
Print name:
Company:
Signature:
Date:
Commissioning
engineer:
9. MAINTENANCE
COMPONENT
OPERATION
SERVICE FREQUENCY
HIU
Check HIU case for damage
Every 2 years
Check all HIU fixings are secure
Every 2 years
Check all connections for leaks
Every 2 years
Check all pipes for mechanical damage and corrosion
Every 2 years
Check that the DHW and HTG flow temperatures are correct
Every 2 years
Check that the water in secondary systems (take sample)
has been treated in accordance with BS 7593 Code of
Practice for treatment of water in domestic hot water
central HTG systems
Every 2 years
Wiring
Check that all electrical wiring is in good condition, tidy and
safe
Every 2 years
Strainers
Check and clean all strainers (Primary and Secondary)
Every 2 years
Safety Valves
Check the safety valve operation
Every 2 years
Heating Pressure
Check HTG system pressure is between 1.0 and 1.5 bar. Ad-
just pressure if required.
Every 2 years
Heat Meter
Check the heat meter for error messages and ensure the
unit is fully functional
Every 2 years
Isolation Valves
Exercise all isolation valves, ensuring that they operate
correctly
Every 2 years
Filling Loop
Ensure that the space HTG filling valve is in the closed posi-
tion. Flexible hose must be removed after filling
Every 2 years
Bypass
If present, check that the flushing bypass valve is closed
Every 2 years
Pump
Check pump setting is Proportional Pressure Auto Adapt
Every 2 years
HTG Control Valve
Remove actuator from HTG control valve, check setting of
the valve is correct and matches HIU label, see section 8.4.2
Check that the pin is moving freely before replacing the
actuator
Every 2 years
DHW Control
Valve
Remove actuator from DHW control valve, check setting
of valve is correct and matched HIU label, see section 8.4.1.
Check that the pin is moving freely before the actuator
Every 2 years
ON / OFF Safety
Valve
Remove actuator from keep warm valve, check setting, see
section 8.4.1
Check pin is moving freely before replacing actuator
Every 2 years
Expansion Vessel
Test Preloaded Pressure within expansion vessel - 1 bar
Every 2 years
Checks
When all checks are complete, open valves on HIU and
restore electrical connection:
1.
Do not operate heating or DHW, monitor heat meter
return temperature until stable and record temperature
2.
Check DHW temperature, see 8.4.5 and record
3.
Check HTG temperature, see 8.4.4 and record
Always follow safety instructions with regard to isolation before commencing any work on the HIU.
Isolate mechanically and electronically.
VALVE
MAKE
SETTINGS (MARK BELOW)
DHW
Temperature (°C)
Danfoss
DHW Flow Setting
(%)
Heating
Temperature (°C)
Danfoss
Heating Flow
Setting (%)
Bypass
Temperature (°C)
Danfoss
Bypass Flow
Setting (%)
20
30
40
60
80
min
1
2
3
4
5
6
0
min
90
100
50
70
20
30
40
60
80
min
1
2
3
4
5
6
0
min
90
100
50
70
20
30
40
60
80
min
1
2
3
4
5
6
0
min
90
100
50
70