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H E A T   I N T E R F A C E   U N I T  

C O M M I S S I O N I N G

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H E A T   I N T E R F A C E   U N I T  

M A I N T E N A N C E    

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COMMENTS

Commissioning 

witnessed by:

On behalf of:

Print name:

Company:

Signature:

Date:

Commissioning 

engineer:

9. MAINTENANCE

  

COMPONENT

OPERATION

SERVICE FREQUENCY

HIU

Check HIU case for damage

Every 2 years

Check all HIU fixings are secure

Every 2 years

Check all connections for leaks

Every 2 years

Check all pipes for mechanical damage and corrosion

Every 2 years

Check that the DHW and HTG flow temperatures are correct

Every 2 years

Check that the water in secondary systems (take sample) 
has been treated in accordance with BS 7593 Code of 
Practice for treatment of water in domestic hot water 
central HTG systems

Every 2 years

Wiring

Check that all electrical wiring is in good condition, tidy and 
safe

Every 2 years

Strainers

Check and clean all strainers (Primary and Secondary)

Every 2 years

Safety Valves 

Check the safety valve operation

Every 2 years

Heating Pressure 

Check HTG system pressure is between 1.0 and 1.5 bar. Ad-
just pressure if required.

Every 2 years

Heat Meter 

Check the heat meter for error messages and ensure the 
unit is fully functional

Every 2 years

Isolation Valves

Exercise all isolation valves, ensuring that they operate 
correctly

Every 2 years

Filling Loop

Ensure that the space HTG filling valve is in the closed posi-
tion. Flexible hose must be removed after filling

Every 2 years

Bypass

If present, check that the flushing bypass valve is closed

Every 2 years

Pump

Check pump setting is Proportional Pressure Auto Adapt

Every 2 years

HTG Control Valve

Remove actuator from HTG control valve, check setting of 
the valve is correct and matches HIU label, see section 8.4.2 
Check that the pin is moving freely before replacing the 
actuator

Every 2 years

DHW Control 
Valve

Remove actuator from DHW control valve, check setting 
of valve is correct and matched HIU label, see section 8.4.1. 
Check that the pin is moving freely before the actuator

Every 2 years

ON / OFF Safety 
Valve

Remove actuator from keep warm valve, check setting, see 
section 8.4.1
Check pin is moving freely before replacing actuator

Every 2 years

Expansion Vessel

Test Preloaded Pressure within expansion vessel - 1 bar

Every 2 years

Checks

When all checks are complete, open valves on HIU and 
restore electrical connection:

1. 

Do not operate heating or DHW, monitor heat meter 

    return temperature until stable and record temperature

2. 

Check DHW temperature, see 8.4.5 and record

3. 

Check HTG temperature, see 8.4.4 and record

Always follow safety instructions with regard to isolation before commencing any work on the HIU. 
Isolate mechanically and electronically. 

VALVE

MAKE

SETTINGS (MARK BELOW)

DHW 
Temperature (°C)

Danfoss

DHW Flow Setting 
(%)

Heating 
Temperature (°C)

Danfoss

Heating Flow 
Setting (%)

Bypass 
Temperature (°C)

Danfoss

Bypass Flow 
Setting (%)

20

30

40

60

80

min

1

2

3

4

5

6

0

min

90

100

50

70

20

30

40

60

80

min

1

2

3

4

5

6

0

min

90

100

50

70

20

30

40

60

80

min

1

2

3

4

5

6

0

min

90

100

50

70

Содержание vThermt

Страница 1: ...Installation Commissioning and Maintenance Manual Version No 002 Always keep the instructions close to the HIU and read the operating instructions carefully before starting any work...

Страница 2: ...ydraulic separation between the primary circuit and the secondary DHW and HTG installations The HIU is thermostatically controlled to give good and reliable control of temperature which improves effic...

Страница 3: ...g safely and take extreme care DANGER Electrical hazard Failure to follow safety procedures can result in severe injury or death This work may only be performed by a trained electrician CAUTION Risk o...

Страница 4: ...ures based on the manufacturer literature DANGER Electricity can cause serious and fatal injuries Always isolate the electrical supply and test before commencing work Before undertaking any work on th...

Страница 5: ...nstalled in the outlet of the HTG plate A manometer and thermometer are installed on the heating flow pipework within the HIU This is visible through the front cover of the HIU This gauge displays the...

Страница 6: ...AISI 316L Cu Brazing Insulation Expanded Polypropylene Some other materials are used by component manufacturers such as valves and pumps These are in sealing shafts and other small components of the a...

Страница 7: ...HIU must only be installed in a suitable location that provides protection against moisture and freezing temperatures The location must have sufficient ventilation to prevent heat build up within the...

Страница 8: ...s Step 4 Fit the frame to the wall Step 5 Slide the insulation back onto the valve rail backplate Step 6 Replace all valves Step 7 Fit tighten the nuts and bolts 2 x A and 1 x B so they are secure in...

Страница 9: ...alve 8 Heating Heat Exchanger 9 Heating Actuator 10 Heating Control Valve 11 Heat Meter Flow Sensor 12 Pump 13 Junction Box 14 Check Valve 15 Mini Expansion Vessel 16 Expansion Vessel REF COMPONENT 17...

Страница 10: ...ion box Before adding power to the unit verify that no electrical connections have been disconnected on the components All accessories and main power supply will be connected in the junction box housi...

Страница 11: ...sink tap until a cold clean steady flow of water is achieved Open each DHW outlet within the property until all air and any remaining debris has been flushed through Check HIU for leaking joints on t...

Страница 12: ...connections tighten connections as required Do not overtighten the fibre washers as this will result in damage Should a fibre washer become damaged replace the washer immediately ensuring to isolate...

Страница 13: ...below which identifies the location of the heating PICV Before undertaking any of the steps below close primary system isolation valves at the top of the HIU and confirm electrical connection is isola...

Страница 14: ...or three minutes Complete the Heating section of the Commissioning sheet whilst the HTG is on Switch the HTG off at the room thermostat and isolate the HIU at the fused spur Close the secondary HTG is...

Страница 15: ...t be removed after filling Every 2 years Bypass If present check that the flushing bypass valve is closed Every 2 years Pump Check pump setting is Proportional Pressure Auto Adapt Every 2 years HTG Co...

Страница 16: ...cted correctly if connected correctly and flow temperature is low consult network operator 10 Plate heat exchanger is blocked Remove PHE clean and re install or replace if necessary FAULT POSSIBLE CAU...

Страница 17: ...ted expressly disclaims any liability in relation to the accuracy or completeness of this information Any reliance or use of the information contained within this brochure is at your risk Vital Energi...

Страница 18: ...viable sustainable energy solutions for the future For more information about the vTherm t Heat Interface Unit HIU call 01254 296 000 or email hiusales vitalenergi co uk www vitalenergi co uk vTherm...

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