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 11 

COMBUSTION OF GAS

 

 
A.  

The Meaning of Combustion 

- When oxygen 

acts with a substance to produce large amounts of 
heat rapidly (and usually light), the process is 
called combustion or burning. 

B. 

Requirements for Combustion 

- Three things 

 

needed for combustion to take place are fuel, 

 

oxygen (air)  and heat (temperature).  All must be 

 

present.  Take away any one of the three and 

 

burning will stop.  Gas ignition temperature is 

 

approximately 1100 - 1200 degrees Fahrenheit. 

C. 

Basic Chemistry of Combustion 

- Combustion 

of gas is a chemical reaction between fuel gas and 
oxygen.  The basic elements of common fuel 
gases are hydrogen (H) and Carbon (C).  When 
hydrogen 

  burns, water vapor  (H2O) is 

produced.  Complete burning of carbon in fuel 
gases form carbon dioxide (C02).  Complete 
combustion produces harmless carbon dioxide 
(C02) and water vapor (H20). 

Water 

is produced as a vapor in the burning of 

gas.If the flue products remain hot enough, water 
is discharged as vapor to the outside through vent 
system.  If the flue products should become cool, 
as in an air conditioned room, this water vapor 
will condense out as a liquid on any cooler 
surface. The temperature at which water forms 
from vapor is known as the dew-point. 

D. 

Controlled Combustion 

- Controlled combustion 

 

takes place when fuel gas and air are 

supplied 

at 

 proper rates to assure complete 

combustion  (burning) of the gas in a steady flame. 
 When a gas  

appliance 

is 

operating 

properly, burning starts at  

the  burner  ports.  

Gas flow is controlled by a gas orifice size and by 
gas pressure upstream of the   orifice.    Burners 
which have some air premixed with the gas before 
it passes through the BURNER  

PORTS 

are called “blue flame” burners.  This air added to 
the gas is called primary air.  The rest of the air 
required for complete combustion is   supplied 
to the burner flames in the COMBUSTION 
CHAMBER and is called SECONDARY AIR. 

Adjustments 

of gas rate and primary air provide 

the key to obtaining stable, blue flames on the 
burner using primary air.  AIR SHUTTERS or 
other devices provide control of primary air.  
Proper amounts of primary and secondary air are 
needed for quiet and efficient appliance  operation 
 

 

 
 
and for complete combustion of the gas.  Size of 
the inlet openings and flue outlets control 
secondary air flow. 

E. 

Explosive Combustion 

- An explosion is simply 

 

very rapid burning which is not under control. 

F. 

Limits of Flammability  

- Not all air-gas 

mixtures will burn.  Mixtures with zero to four 
percent natural gas in air are to lean to burn.  
Mixtures of four to fourteen percent natural gas in 
air can burn with a controlled flame. 

Flammability

 Limits are of interest to those 

 

dealing with problems and everyday operations in 

 

the gas industry. For example  consider, 
FLASHTUBE  ignition of rangetop burners.  A 
gas-air mixture from the burner head passes 
through a charge port into the open end of the 
flashtube.   This mixture is too rich to burn 
without secondary   air, but some air also enters 
the flashtube at the   entrance.  The additional air 
causes the mixture to become leaner to a 
composition that is flammable.  When the mixture 
 travels down the tube to point of ignition, the 
flame will carry back from the lighter to the 
charge port and light the gas at the burner.  If 
 

the mixture in the flashtube has too 

much gas (too rich) or has too much air (too lean), 
the burner will not light. 

Flammability 

Limits also enter the picture when  

primary air adjustments are made on burners.  For  
 example, Infra-red (radiant) burners usually 
operate with about 100 percent primary air.  In 
other word the gas air mixture in the burner head 
contains all the air ideally required for complete 
combustion.  If too much primary air is used, the 
mixture may become too lean and fall outside the 
lower flammability limit and it will not burn on 
the burner surface. 

Unburned 

gas should not be allowed to collect in 

combustion chambers or confined spaces because 
gas-air mixture within the flammability limits will 
explode if ignited. 

G. 

Incomplete Combustion 

- Causes and Effects 

To obtain complete combustion enough air must 
be supplied to the process.  This air must have a  

        Reasonably normal oxygen content.  Complete 

burning of gas produces harmless carbon dioxide  

         and water vapor.  If not enough air is supplied  

other products will form.  Some of these products 
are harmful, especially carbon monoxide. 

Содержание VGR30

Страница 1: ...SERVICE MANUAL FREE STANDING GAS RANGE...

Страница 2: ...ontrol Panel Removal 23 Landing Ledge Removal 23 Component Location 24 Top Burner Removal 25 Top Burner Ignitor Removal 25 Spark Module Removal 25 Indicator Light Removal 26 Bake Broil Thermostat Remo...

Страница 3: ...o White Standard Range 30 W FG Forest Green SC 27 D PL Plum Convection Range 30 W SS Stainless Steel VB Viking Blue RC 27 D WH White Convection Range 36 48 W GG Graphite Gray RT 24 D LN Linen Rangetop...

Страница 4: ...4...

Страница 5: ...S 5 YEAR ANY HALOGEN ELEMENT BAKE ELEMENT BROIL ELEMENT OR CONVECTION COOK ELEMENT PART ONLY GAS WALL OVENS 90 DAYS GLASS PAINTED PORCELAIN AND DECORATIVE ITEMS 1 YEAR FULL WARRANTY COMPONENTS AND ACC...

Страница 6: ...VAPORATOR CONNECTING TUBING 12 YEAR LIMITED WARRANTY SEALED SYSTEM COMPONENT PART ONLY COMPRESSOR CONDENSER DRYER STRAINER EVAPORATOR CONNECTING TUBING WINE COOLER 90 DAYS PAINTED OR DECORATIVE ITEMS...

Страница 7: ...2 The range CANNOT be installed directly adjacent to sidewalls tall cabinets tall appliances or other side vertical surfaces above 36 high There must be a minimum of 6 side clearance from the range t...

Страница 8: ...use with natural gas The orifice hoods must be screwed snug when LP Propane is used See LP Propane conversion d Manifold pressure should be checked with a manometer natural gas requires 5 0 WC and LP...

Страница 9: ...m left 60 range 6 30 from left If it is higher than 3 from the floor the range will not fit flush against the wall and The shutoff valve will not be accessible 2 Electrical Requirements Gas ranges gas...

Страница 10: ...er trim on the 2 door models to adjust the leveling legs A Right Side Front Back Adjustable Legs B Left Side Front Back Adjustable Legs When adjusted properly this space will be uniform from the top t...

Страница 11: ...of primary and secondary air are needed for quiet and efficient appliance operation and for complete combustion of the gas Size of the inlet openings and flue outlets control secondary air flow E Expl...

Страница 12: ...of aldehydes is present then carbon monoxides almost always will be present aldehydes themselves also are toxic H GAS BURNER OPERATION A gas burner is a device to burn gas under control to produce us...

Страница 13: ...nd 100 000 BTU hr use pipe or 1 4 tubing From d to e demand 35 000 BTU hr use pipe or tubing From b to f demand 200 000 BTU hr use 3 4 pipe From c to g demand 38 000 BTU hr use pipe or 5 8 tubing From...

Страница 14: ...hoods clockwise until they become snug against the internal LP Propane pin orifice See Illustration 2 After adjusting the oven burner orifice hoods Illustration 3 Item 3 for LP gas it may be necessary...

Страница 15: ...shut off valve 2 Removing the range from the cabinets 3 Remove the back guard from the range 4 Locating the gas supply line at the end of the broiler venturi 5 Remove and replace the orifice spud loc...

Страница 16: ...ts on the burner at the burner ports a Open the air shutter gap to eliminate yellow tipping BURNER ASSEMBLY b Close the air gap to prevent a noisy flame that lifts off the burner ports 8 Turn the surf...

Страница 17: ...flame height adjust the air shutter illustration 1 item 1 to obtain a blue flame with no yellow tipping that contacts the burner at the burner ports a Open the air shutter gap illustration 1 item 1 to...

Страница 18: ...fice 6 Check flame for desired height before replacement of the above parts 7 The flame adjustments are the same as the surface burners Use a deep socket to adjust the orifice hood on natural gas only...

Страница 19: ...sure should never exceed 14 WCP or 1 2 PSI E Be sure the thermostat bulb is straight and properly spaced from the oven liner The sensor bulb clips should be in place F Place a weighted thermo couple i...

Страница 20: ...ostat wiring removed when checking the contacts for continuity Access to the thermostat contacts can be made by removing the control panel Replace the thermostat if the switch contacts are defective T...

Страница 21: ...e lead of the ignite or any amprobe attached to the of the ignite will check the amount of current flowing through the ignite circuit With the oven turned on and the ignite glowing red a current readi...

Страница 22: ...olds hinge in place while removing or replacing the door C DOOR HINGE SPRING Color denotes part number b Grasp the door near the lower end c Place your thumbs over the door socket openings to prevent...

Страница 23: ...ding C Door Handle Bracket D Door Handle E Outer Door Glass Retainer F Heat Baffle G Insulation 32 x 16 7 8 H Inner Door Glass Retainer J Inner Door Glass 3 Door handle is mounted to the door panel an...

Страница 24: ...rill models 4 Remove two decorative screws at both ends of the control panel 5 It is not necessary to remove bezels LANDING LEDGE REMOVAL 1 Shut off power to the unit 2 remove the control panel See co...

Страница 25: ...25 COMPONENT LOCATION...

Страница 26: ...bly TOP BURNER IGNITOR REMOVAL 1 Shut off power to the oven 2 Remove grate and burner bowl 3 Remove two 2 screws securing the ignitor to the burner support 4 Disconnect the ignitor wire SPARK MODULE R...

Страница 27: ...nect the wire leads to the ignitor 5 Remove the oven burner See oven burner removal 6 Remove two 2 screws securing the ignitor to the burner and remove the ignitor BROIL GAS VALVE REMOVAL 1 Shut off p...

Страница 28: ...EAKS USING A SOAP SOLUTION AFTER INSTALL REPLACEMENT REGULATOR USE SEALANT ON ALL PIPE JOINTS SEALANT MUST BE RESTIVE TO L P GAS DO NOT USE THREAD TAPE CONVECTION FAN REMOVAL 1 Shut off power to the u...

Страница 29: ...up and the indicator does not light replace the indicator OVEN LIGHT SWITCH The oven light switches are mounted in the control panel The light switch can be checked for continuity by using an ohmmete...

Страница 30: ...move the grates burner bowls and grate supports on either side of the griddle Lift and remove the griddle 3 Remove two 2 securing the ignitor to the griddle box Disconnect the wiring from the ignitor...

Страница 31: ...ated check for broken wiring between the gas valve and thermostat 3 No broil operation Bake 3A Defective thermostat 3 A Check thermostat contacts for continuity operates normally Broil contacts or che...

Страница 32: ...h 7B Check light switch contacts for continuity 7C Defective light socket 7C Check for 120VAC the light socket terminals If voltage is present replace the light socket If no voltage is present check f...

Страница 33: ...r a dirty orifice 14D Clean orifice or replace faulty drilled orifice 15 Lifting flames flames rise 15A Lifting burner flames results 15A Reduce primary air from the ports to burn some when the flow v...

Страница 34: ...ck gas pressure Blowing lifting Flames Normal Hard Flames Yellow Tipping Yellow Flames Check the gas supply and set the regulator to the proper supply of gas A properly adjusted burner should be stabl...

Страница 35: ...35 GRIDDLE REPAIR KIT FOR 12 VIKING RANGETOP ONLY...

Страница 36: ...36 GRIDDLE REPAIR KIT FOR 24 VIKING RANGETOP ONLY...

Страница 37: ...37...

Страница 38: ...38...

Страница 39: ...38...

Страница 40: ...on Data Microsoft Templates Normal dot Title Subject Author Viking Range Keywords Comments Creation Date 7 9 2001 6 19 PM Change Number 3 Last Saved On 3 28 2003 3 40 PM Last Saved By Ken Sievert Tota...

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