Victory Motorcycles OCTANE 2017 Скачать руководство пользователя страница 86 | Manualshive

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Maintenance

Troubleshooting

For your personal safety, do not attempt inspection or repairs not fully described in this
rider’s manual. Contact an authorized dealer or other qualified person for service if you
cannot determine the cause of a problem or if the inspection/repair exceeds your mechanical
ability or tool resources. Do not perform any inspection or repair with the engine running.

Engine Cranks But Will Not Start

Starter Motor Clicks, Does Not Turn or Turns Slowly

Engine Starts But Misses or Runs Poorly

Tip:

Turn engine OFF before inspecting any of these items.

Possible Cause

Possible Remedy/Action

Low fuel

Verify fuel level

Fuel pump doesn’t operate

Turn engine STOP switch to RUN. Turn the ignition key on.
The fuel pump should run momentarily and then stop. Check
the fuel pump/ignition circuit breaker. See page 79.

Battery voltage is too low

Fully charge the battery. See page 78.

Fouled spark plug(s)

Your dealer can assist.

Low compression

Your dealer can provide an engine compression test.

Possible Cause

Possible Remedy/Action

Engine stop/run switch is in stop
position

Place switch in RUN position.

Discharged battery

Fully charge the battery. See page 78.

Loose or corroded battery cables

Inspect battery cables.

Transmission is in gear

Shift transmission into neutral or pull the clutch lever in to
disengage the clutch. See starting procedures on page 47.

Possible Cause

Possible Remedy/Action

Discharged battery

Fully charge the battery. See page 78.

Loose or corroded battery cables

Inspect battery cables and connections.

Fouled spark plug(s)

Your dealer can assist.

Contaminated fuel

Inspect fuel for water/contamination. Your dealer can assist.

Engine oil level incorrect or wrong
oil type

Inspect level and quality of oil. See page 38.

Loose, broken, shorted ignition coil
wires

Your dealer can assist.

Air intake restricted

Inspect air filter. See page 58.

Intake leaks

Inspect air box, crankcase breather hoses, throttle body and
intake boot joints.

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Содержание OCTANE 2017

Страница 1: ...2017 Rider s Manual OCTANE...

Страница 2: ...California Proposition 65 Warning This product contains or emits chemicals known to the state of California to cause cancer and birth defects or other reproductive harm...

Страница 3: ...1 2017 Rider s Manual OCTANE...

Страница 4: ...ictions and or procedures in this publication are intended for reference use only No liability can be accepted for omissions or inaccuracies VICTORY MOTORCYLES reserves the right to make changes at an...

Страница 5: ...ing conditions Keep both hands on the handlebars and both feet on the footrests when riding Use only genuine VICTORY accessories designed for your model READ RIDER S MANUAL FOLLOW ALL INSTRUCTIONS AND...

Страница 6: ...4...

Страница 7: ...Safety Defects 20 Component Identification 22 Instruments Features and Controls 25 Pre Ride Inspections 36 Operation 44 Maintenance 52 Cleaning and Storage 86 Warranties 94 Specifications 102 Identif...

Страница 8: ...or REAR are from the operator s perspective when seated in a normal riding position If you have questions about the operation or maintenance of your motorcycle after you ve read this manual your auth...

Страница 9: ...sengers must read the rider s manual before riding Carefully read and understand the information found in the Safety section Understand and follow the procedures outlined in the Maintenance section to...

Страница 10: ...indicates a hazardous situation that if not avoided will result in death or serious injury WARNING A WARNING indicates a hazardous situation that if not avoided could result in death or serious injur...

Страница 11: ...isit their web site at www msf usa org Read and understand all information in this rider s manual Observe all maintenance requirements specified in this manual For more information see the VICTORY Ser...

Страница 12: ...our motorcycle operates abnormally correct the problem immediately For more information see the VICTORY Service Manual Your authorized VICTORY dealer can assist Ride defensively as if you are invisibl...

Страница 13: ...loose or other slippery substances If possible avoid applying the brakes while making a turn Motorcycle tires have less traction during turns so braking will increase the possibility of skidding Bring...

Страница 14: ...le and can cause loss of control Before riding be sure your passenger is familiar with safe riding procedures An inexperienced passenger may distract you or make movements that cause instability Direc...

Страница 15: ...that you wear approved Personal Protective Equipment PPE bearing markings such as VESC 8 V 8 Z87 1 or CE Make sure protective eyewear is kept clean All riders should wear bright or light colored and o...

Страница 16: ...the motorcycle as possible to minimize a change in the motorcycle s center of gravity Changing the center of gravity can cause loss of stability and handling and could cause loss of control Distribut...

Страница 17: ...ing Park the motorcycle where people are not likely to touch the hot engine or exhaust system or place combustible materials near these hot areas Do not park near a flammable source such as a kerosene...

Страница 18: ...ssion in neutral Do not place restraints on the handlebars Carefully route the tiedown straps between the fairing and the fork tubes Position the tiedown straps around the fork tubes above the lower t...

Страница 19: ...not Reduce ground clearance when the motorcycle is either leaned or in a vertical position Limit suspension or steering travel or your ability to operate controls Displace you from your normal riding...

Страница 20: ...gasoline vapors are poisonous and can cause severe injury Do not swallow gasoline inhale gasoline vapors or spill gasoline If you swallow gasoline inhale more than a few breaths of gasoline vapor or g...

Страница 21: ...table See page 54 Always maintain proper tire pressure tread condition and wheel and tire balance Inspect tires regularly and replace worn or damaged tires promptly Use only approved replacement tire...

Страница 22: ...ifying Polaris Industries in writing If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and reme...

Страница 23: ...f the labels shown 1 Vehicle Identification Number VIN Stamped on Frame 2 Vehicle Identification Number VIN on Manufacturing Label 3 Vehicle Emission Control Information VECI Label 4 Noise Emission Co...

Страница 24: ...ring 6 Right Front Turn Signal 7 Headlight 8 Front Fork 9 Rear Brake Pedal 10 Driver s Footrest 11 Mufflers 12 Right Rear Turn Signal 13 Taillight 14 Left Front Turn Signal 15 Ignition Switch 16 Batte...

Страница 25: ...space provided on page 104 Ignition Key Number The key identification number is stamped on the metal key tag attached to the key ring If it becomes necessary to replace the ignition key for any reaso...

Страница 26: ...To cancel a signal manually move the switch to the center position and push it inward Momentary Feature Move the turn signal switch left or right and hold it in that position for at least one second T...

Страница 27: ...ories plugged into power ports will remain on until the ignition key is turned off Starter Switch Read the engine starting procedures before starting the engine See page 47 The engine stop run switch...

Страница 28: ...ate the hazard warning flashers but once activated the hazard warning flashers will continue to flash when the ignition switch is turned off When the hazard warning flashers are active all four turn s...

Страница 29: ...engine read the instructions for starting the engine See page 47 Turn the ignition switch to the OFF position and remove the ignition key when leaving the motorcycle unattended OFF All electrical circ...

Страница 30: ...es when the key is in the ON position and remains on until the anti lock system activates which occurs when vehicle speed exceeds 6 MPH 10 km h When the lamp is illuminated the anti lock brakes will n...

Страница 31: ...ing with the clutch lever released It will also display when the transmission is in neutral Lamp Indicates Condition Low Oil Pressure This lamp illuminates when oil pressure drops below a safe operati...

Страница 32: ...t any time wait 10 seconds The display automatically exits and returns to the odometer display 1 Turn the ignition off Wait 10 seconds 2 Press and hold the mode button while turning the key to the ON...

Страница 33: ...n the gear position clock and odometer displays 4 Press and release the mode button to advance to the next error code 5 Press and hold the mode button to exit the diagnostics code menu 6 Your authoriz...

Страница 34: ...during a braking event the rider will feel pulsing at the brake levers Continue to apply steady pressure to the brakes for the best stopping perfor mance If the ABS light does not come on when the ke...

Страница 35: ...ard on the rear brake pedal to apply the rear brake See page 50 for braking procedures WARNING Resting your foot on the brake pedal will cause excessive and premature wear of brake pads and reduced br...

Страница 36: ...r The clutch lever is located on the left handlebar Disengage the clutch before shifting gears For smooth clutch operation pull the lever quickly and release it in a brisk but controlled manner To dis...

Страница 37: ...ting in serious injury or death Always make sure the sidestand is fully retracted before operating the motorcycle 1 While the motorcycle is in the upright position push the sidestand downward until it...

Страница 38: ...e OFF position after completing these inspections If inspection of any electrical item reveals component failure repair or replace the component before operating the motorcycle Headlamp The headlights...

Страница 39: ...Brake Fluid Levels Check front and rear brake fluid levels See pages 40 and 41 Brake Components Inspect hoses and connections Throttle Inspect hand grip and throttle movement Clutch Check lever opera...

Страница 40: ...The oil fill dipstick is located on the right side of the motorcycle Always use the recommended oil See page 104 1 Position the motorcycle on level ground in the fully upright and centered position 2...

Страница 41: ...ampness or stains from leaking or dried fuel 3 The fuel system is under pressure and caution must be used when inspecting and servicing the fuel system For more information see the VICTORY Service Man...

Страница 42: ...16 inch 1 6 mm The tread wear indicators appear as a solid band across the tread You may also use a depth gauge or an accurate ruler to measure the depth of the center tire tread on both front and rea...

Страница 43: ...ee the VICTORY Service Manual Your authorized VICTORY dealer can assist Rear Brake Fluid Level The rear brake fluid reservoir is located near the rear brake pedal View the reservoir level from the rig...

Страница 44: ...and smoothly and it should return to the rest position quickly when released If the lever fails to perform as stated service the clutch lever before riding 2 Freeplay gap is the amount of lever moveme...

Страница 45: ...your vehicle requires prompt service that your authorized VICTORY dealer can provide See page 69 WARNING Inadequate ground clearance could result in components contacting the ground causing loss of co...

Страница 46: ...erious damage to the engine Follow all break in procedures carefully Avoid full throttle operation and other conditions that may place an excessive load on the engine during the break in period The mo...

Страница 47: ...vel 5 Always close the fuel cap before remounting the motorcycle 6 If the motorcycle runs out of fuel prime the system before attempting to restart the engine NOTICE Fuel can damage painted surfaces a...

Страница 48: ...e engine 1 Fill the fuel tank 2 Turn the ignition switch to the ON position 3 Move the engine stop run switch to the RUN position 4 Allow the fuel pump to run until it stops about 2 seconds 5 Move the...

Страница 49: ...to warm up for 30 seconds minimum at low RPM after starting Do not run the engine above 2500 RPM If starting a WARM engine DO NOT open the throttle while starting 10 If either the check engine indicat...

Страница 50: ...troke Tip The transmission is in neutral if you can move the motorcycle forward or rearward freely without disengaging the clutch If the ignition switch is on the neutral indicator illuminates when th...

Страница 51: ...ou may want to downshift when climbing a hill or passing Downshifting also helps to decrease speed when combined with closing the throttle 8 To shift to a lower gear downshift simultaneously pull the...

Страница 52: ...ke or hand brake Continue applying equal pressure to the brakes to slow or stop the motorcycle See page 11 2 As the motorcycle slows disengage the clutch or downshift each time vehicle speed reaches a...

Страница 53: ...en it rests on the sidestand Parking on a Soft Surface If parking on a soft surface is unavoidable place a sidestand footrest under the foot of the sidestand to provide a firm surface The sidestand fo...

Страница 54: ...periodic maintenance at the intervals specified in the periodic maintenance table See page 54 Before beginning any maintenance procedure read the instructions for the entire procedure During some proc...

Страница 55: ...s low speed operation for extended periods operation in dusty or otherwise adverse conditions operation in cold weather temperatures below freezing Road Tests Before returning the motorcycle to regula...

Страница 56: ...ndicated intervals and with each tire change thereafter your dealer or service manual can provide assistance Electrical Equipment Switches V I I I I I I I I I I I Evaporative Emission Control System C...

Страница 57: ...not increase RPM above idle speed until the indicator turns off Operating above idle speed could result in damage to the engine 1 Change the oil and filter when the engine is warm If the engine is col...

Страница 58: ...ck securely 12 With the motorcycle in an upright centered position start the engine and allow it to idle for 30 seconds Stop the engine 13 Add the recommended oil as needed to bring the level to the F...

Страница 59: ...t dilute with water To ensure that the coolant maintains its ability to protect the engine we recommend that the system be completely drained every five 5 years or 50 000 miles whichever comes first Y...

Страница 60: ...the seat See page 76 Fuel System CAUTION Always observe all fuel safety procedures when inspecting or servicing the fuel system See page 18 Fuel Hose Inspection Inspect the fuel hoses for cracks or da...

Страница 61: ...CTORY dealer can provide this tool 1 Remove the seat See page 76 2 Remove the fuel tank filler pad to access the fuel tank bolts 3 Remove the four 4 rear fuel tank bracket bolts Set hardware aside for...

Страница 62: ...om the front isolators 14 Lift the tank up and away from the frame Reinstall the front isolators if they become dislodged 15 Place the fuel tank on a flat surface in a secure location Fuel Tank Instal...

Страница 63: ...nect the fuel pump harness electrical connector Make sure you hear a click to indicate proper engagement 8 Verify that the fuel line is correctly routed and secured 9 Slide the tank forward to make su...

Страница 64: ...ety switch activates properly The engine should not start in gear with the clutch lever released Tip The starter interlock switch is dependent on the clutch lever freeplay being set correctly to ensur...

Страница 65: ...the clutch cable assembly if binding or sticking occurs DO NOT lubricate between the cable and sheath Verify proper routing and smooth movement Inspect for damage to the external casing and inspect ex...

Страница 66: ...dealer can assist Rear Brake Pedal Lubrication Lubricate the pivot bushing at the intervals recommended in the periodic maintenance table See page 54 Also lubricate any time binding or noise is eviden...

Страница 67: ...e the brake fluid at the intervals recommended in the periodic maintenance table beginning on page 54 Always add brake fluid from a new unopened container Always use the recommended fluid See page 104...

Страница 68: ...reservoir cover with a clean cloth 2 If the fluid level is low inspect brake pads as outlined on page 67 If pads are not worn beyond the service limit inspect the brake system for leaks 3 To add flui...

Страница 69: ...performance will be less effective Avoid using brakes harshly unless in an emergency Brake efficiency will gradually increase during this seating period Brake Discs 1 Inspect brake discs for nicks sc...

Страница 70: ...ize belt and sprocket life and minimize drive line noise Clean the belt at every tire change Clean the belt more often if riding in dirty dusty or high debris environments 1 Mix a few drops of mild di...

Страница 71: ...If you plan to carry a passenger have the passenger with riding gear sit on the passenger seat 3 Balance the motorcycle allowing all rider and cargo weight to be supported by the motorcycle not by the...

Страница 72: ...possible 3 Spray a light lubricant on the adjuster where it contacts the spring DO NOT allow spray to contact the drive belt 4 Adjust shock preload by rotating the adjuster clockwise as viewed from th...

Страница 73: ...and inspect the front forks If fork oil is present on the outer tube do not ride the motorcycle See your dealer or other qualified person for service before operating If fork oil is present around the...

Страница 74: ...wheel bearings If roughness or unusual sounds are present see your dealer or other qualified person for service 6 Turn handle bars full right or left and hold against the fork stop Attempt to move fro...

Страница 75: ...nflation pressure to seat the bead Tire or rim failure may result Tire Condition Inspect the tire sidewalls road contact surface and tread base If inspection reveals cuts punctures cracks or other wea...

Страница 76: ...ir valves may result in damage to the tire bead during mounting or may allow the tire to slip off the rim possibly resulting in tire failure Wheel Inspection Inspect both wheels for cracks or damage a...

Страница 77: ...s should be consistent in appearance If a tone ring is damaged see your VICTORY dealer for replacement as soon as possible Inspect for debris adhering to the end of the wheel speed sensors If contamin...

Страница 78: ...disengage the seat retaining tab from the slot in the rear frame The bracket at the front of the seat will slide under the rubber filler located between the seat and the tank 3 Lift the rear of the s...

Страница 79: ...KEEP OUT OF REACH OF CHILDREN Battery Removal 1 Remove the seat WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death When removing...

Страница 80: ...ery cables can result in an explosion and cause serious injury or death When removing the battery always disconnect the negative black cable first When reinstalling the battery always connect the nega...

Страница 81: ...inward and slide the fuse box rearward to remove it from the bracket Use care to avoid pulling or stretching the wires 3 Bend the cover clips slightly away from the cover to remove the cover Tip Use...

Страница 82: ...ssary to provide power to an item that does not use one of the previously mentioned power jacks connect to the hot side of the starter solenoid with an inline fuse and connect the ground wire to the c...

Страница 83: ...forward to clear the headlight 5 When reinstalling the fairing make sure the fairing is centered about the headlight before tightening the bracket fastener Torque 15 ft lbs 20 Nm 6 Realign each turn...

Страница 84: ...pright position 4 Turn the ignition switch on and switch the headlamp to high beam Observe the headlight aim on the wall 5 Make any necessary adjustments to headlight aim Headlight Aim Adjustment 1 Re...

Страница 85: ...eeze the bulb retainer and move it away from the bulb Remove the bulb Tip Avoid touching a halogen lamp with bare fingers Oil from your skin leaves a residue causing a hot spot that will shorten the l...

Страница 86: ...ery See page 78 Fouled spark plug s Your dealer can assist Low compression Your dealer can provide an engine compression test Possible Cause Possible Remedy Action Engine stop run switch is in stop po...

Страница 87: ...h any debris from the radiator fins DO NOT use a high pressure washer which can damage the radiator fins Blocked fan Inspect fan remove any blockage Fan doesn t operate Your dealer can assist Low cool...

Страница 88: ...e pressurized water to wash the motorcycle Water may seep in and deteriorate wheel bearings brake caliper assemblies brake master cylinders electrical connectors steering head bearings and transmissio...

Страница 89: ...s type of finish with warm water and a mild dish washing detergent Use a soft sponge to gently rub the surface then rinse with clean warm water For stubborn stains such as grease or oil use a citrus b...

Страница 90: ...acidic or alkaline environments Use warm or cool water and a soft cloth for cleaning Use soaps that are non abrasive and have a neutral pH non acidic non alkaline detergents Do not use solvent based s...

Страница 91: ...E Do not polish matte finishes Standard Method of Polishing Paint and Chrome VICTORY Windshield Paint and Chrome Polish is a unique formula designed to produce a glass like shine on painted or clear c...

Страница 92: ...ished use a second towel to buff to a luxurious long lasting shine Leather Rubber and Vinyl Care WARNING Never use a non recommended protectant on seats footrests hand grips or tires Slippery seats fo...

Страница 93: ...source or any type of electric motor Clean and Protect the Motorcycle Clean the motorcycle before placing it in storage See page 86 Polish chromed and other metal surfaces Apply protectant to exposed...

Страница 94: ...rame to take some of the weight off the front and rear wheels Tip Starting the motorcycle periodically during storage is NOT recommended Water vapor is a by product of the combustion process and corro...

Страница 95: ...rature and humidity changes can cause condensation to form in the crankcase and mix with engine oil Running the engine with oil that contains condensation can cause engine damage 5 Inspect the storage...

Страница 96: ...nty excludes any failures that are not caused by a defect in material or workmanship THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN This warranty also does not cover acts of God accidental da...

Страница 97: ...THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY VICTORY MOTORCYCLES SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION WHET...

Страница 98: ...r s authorized location as proof of residence Upon residence verification the servicing dealer will be authorized to perform the warranty repair If you move If you move to another country be sure to c...

Страница 99: ...outside of the country where it was purchased and you have not followed the procedure set above your vehicle will no longer be eligible for warranty or service bulletin coverage of any kind other than...

Страница 100: ...r component which conducts exhaust gasses Removal or puncturing of any part of the intake system Lack of proper maintenance Replacing any moving part of the vehicle or parts of the exhaust system or i...

Страница 101: ...rranty repairs you are responsible for presenting your motorcycle to a VICTORY dealer as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed...

Страница 102: ...unctionally equivalent parts In the State of California only Emission Control System emergency repairs as provided for in the California Administrative Code may be performed by other than an authorize...

Страница 103: ...RRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO THE EXPRESS EMISSION CONTROL SYSTEM WARRANTY TERMS STATED IN THIS WARRANTY THE FOREGOING STATEMENTS OF WARRANTY ARE EXCLUSIV...

Страница 104: ...ssories 440 lbs 200 kg Capacities Engine Oil 3 4 qts 2 8 3 8 L with filter at oil change 4 5 qts 4 25 L for new rebuilt dry engine Fuel 3 4 gal 12 9 L Fuel Reserve fuel light on 7 gal 2 6 L Engine Eng...

Страница 105: ...rall Gear Ratio 1st Gear 11 754 1 2nd Gear 7 990 1 3rd Gear 6 367 1 4th Gear 5 402 1 5th Gear 4 775 1 6th Gear 4 396 1 Wheels and Tires Front Wheel Size Type 18 in x 3 5 in Cast Rear Wheel Size Type 1...

Страница 106: ...le This oil is formulated with synthetic based oil and premium engine additive which have physical properties that meet API SM and ILSAC GF 4 specifications Do not blend oil additives with engine oil...

Страница 107: ...105 Maintenance Record SERVICE PERFORMED COMMENTS MILES KM DATE PERFORMED BY...

Страница 108: ...106 Maintenance Record SERVICE PERFORMED COMMENTS MILES KM DATE PERFORMED BY...

Страница 109: ...lock Resetting 30 Clutch Cable Lubrication Mechanical 63 Clutch Inspection Mechanical 42 C Clutch Lever 34 Clutch Lever Freeplay Mechanical 62 Clutch Lever Lubrication Mechanical 62 Clutch Maintenance...

Страница 110: ...ulti Function Display 29 31 N Noise Control System Tampering 98 Noise Emission Warranty 98 Notice Definition 8 O Oil and Filter Change 55 56 Oil Level 38 P Parking on a Slope 51 Parking on a Soft Surf...

Страница 111: ...Rear 69 71 Swing Arm Inspection 71 Switches 24 27 Engine Starter Switch 25 Engine Stop Run Switch 25 Hazard Warning Flashers Switch 26 High Low Headlight Beam Switch 25 Horn Switch 25 Ignition Lights...

Страница 112: ...To locate your nearest dealer call 1 877 737 7172 or visit www victorymotorcycles com Victory Motorcycles 2100 Highway 55 Medina MN 55340 Part No 9926391 Rev 01 Printed in USA...

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