Victor CUTMASTER 102, Руководство по обслуживанию

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CUTMASTER 102
Manual 0-4998 APPENDIX
A-7
+12VDC
+12VDC
+12VDC
+12VDC
+12VDC
+5VDC
+12VDC
+12VDC
+12VDC
+12VDC
+12VDC
24VAC
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE:
Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.
Capacitors are in Microfarads (UF) Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
42X1315
1 1
16052 Swingley Ridge Road
Suite 300
St Louis, MO 63017 USA
CUTMASTER 102/152/A80/A120 230/460V 09:02:19
VICTOR TECHNOLOGIES VICTOR TECHNOLOGIES VICTOR TECHNOLOGIES
D
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE:
Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.
Capacitors are in Microfarads (UF) Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
42X1315 Friday, December 11, 2009
1 1
16052 Swingley Ridge Road
Suite 300
St Louis, MO 63017 USA
CUTMASTER 102/152/A80/A120 230/460V 09:02:19 D
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE:
Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.
Capacitors are in Microfarads (UF) Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
42X1315
1 1
16052 Swingley Ridge Road
Suite 300
St Louis, MO 63017 USA
CUTMASTER 102/152/A80/A120 230/460V 09:02:19 D
_
OVER PRESSURE
INTERNAL ERROR
SHORTED TORCH
CONSUMABLES MISSING
START ERROR
PARTS IN PLACE
INPUT POWER
UNDER PRESSURE
ERROR IND FAULT
PCB3
INRUSH
RESISTORS
LATCH
SET
RUN
RAR
MAX
90
85
80
75
70
65
MIN
TP1
TP2
TP3
TP4
TP5
TP6
TP7
LOGIC PCB
GND
+12 VDC
+5 VDC
3.3 VDC
0.v - 5.0 VDC / 0-100PSI
1.8 VDC
CURRENT DEMAND
TEST POINTS
TEMP
CIRCUIT
3.3VDC
TXD
RXD
Q2
D
SERIAL PORT
80
81
82
83
E64
E35
78
79
-
+
* CM102 & A80
C7 & C10 not installed
ATC CONNECTOR
GND1
GND2
+12V1
48V1
I_DMD_1
TIP_SEN
COMMON
COMMON
+12 VDC SUPPLY
+48 VDC SUPPLY
CURRENT DEMAND
TIP DRAG SENSE
TEST POINTS
A120 ONLY
J2
_
J1
/460 /230
CNC PINOUT
1 3
4 7
8 11
12 14
OK-TO-MOVE
/PIP
PCB1
+
+
+
+
Q1
/START
/SOLENOID
24VAC RETURN
24VAC SUPPLY
MAIN PCB ASSY
/OVERTEMP TEMP
CIRCUIT
PRESSURE
TRANSDUCER
AIR
INLET
FILTER
REGULATOR
SOLENOID
VALVE ATC
GAS CONTROL
0-100PSI / 0-4.5VDC
/INRUSH
/OVERTEMP
D3
D1
(5A @ 250VAC / 30VDC)
C D
B
A
1TORCH
_
AUTOMATION
TORCH SOLENOID
Q2
_
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
29
34
35
36
37
38
39
-V_OUT_SIGNAL
/TIP_VOLTS
/TIP_SENSE
/460V_IN
/230V_IN
CUR_SET
/RAR (RAPID AUTO RESTART)
/INRUSH
/W1_ON
SHDN
/TORCH_SOLENOID
/SOLENOID_ON
/OK_TO_MOVE
/FAN_ON
/LATCH_ACTIVE
/TORCH_SWITCH
/PIP
AC_ON
CSR
/TORCH_SOLENOID_DETECT
/OVERTEMP
V_IN
+12VDC
+12VDC
COMMON
COMMON
MAIN_PCB_ID
460_IN
+3.3VDC
TXD
RXD
COMMON
D
M-L
M-L
M-L
L-M
L-M
L-M
L-M
L-M
L-M
L-M
L-M
L-M
L-M
L-M
L-M
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
L-M
M-L
M-L
L-M
M-L
40 PIN RIBBON CABLE SIGNALS
B A
PCB5
40/50 AMP PCB
PCB2
Q1
FAN
/FAN
FAN
D2
D1
C D
INPUT CAPACITOR PCB
JANUARY 31, 2008
1 /OVERTEMP
2 /FAN_ON
3 /CSR
4 CUR_SET
5 MAIN_PCB_ID
6 COMMON
SYNC
}
OK-TO-MOVE
OK TO MOVE
}
}
PCB4
AUTOMATION
INTERFACE PCB
FULL FEATURED AUTOMATION INTERFACE PCB OPTION
(+)
}
To configure DIVIDED ARC VOLTS signal output
No jumper installed for ARC VOLTS / 16.67
Jumper pins 1 & 2 for ARC VOLTS / 30
Jumper pins 2 & 3 for ARC VOLTS / 50
K1
To -V OUT 1
on PCB1
}
/START / STOP
*
*
}
DIVIDED ARC VOLTS
/START / STOP
(+)
(-)
(W/ 100K IN SERIES (2))
(-) *
ARC VOLTS
SYNC
FAN
INPUT VOLTAGE SELECTOR
(Closed for 230VAC input)
460_IN
9
8
7A
*
PRIMARY POWER
CONNECTIONS:
FOR 3 PH:
REMOVE BUSS BARS/JUMPERS
BETWEEN L1 TO L4 & L2 TO L3
CONNECT PRIMARY INPUT CABLE
TO L1,L2,L3 & GND
FOR 1PH:
INSTALL BUSS BARS/JUMPERS
BETWEEN L1 TO L4 & L2 TO L3
CONNECT PRIMARY INPUT CABLE
TO BUSS BARS (L1/L4) & (L2/L3)
*
L1
L2
L4
L3
T2
T1
T4
T3
24VAC RET
5
AC INPUT
PRIMARY
6
7
BUSS BARS/JUMPERS
L2
L1
GND
L3
/FAN
AA
INTRO ECO-B935 MNC 05/21/08
BIAS
SUPPLY
+12VDC
BIAS
SUPPLY
FERRITE
FILTER
FERRITE
FILTER
MNC
AB
MNC
AC
MNC
AD
RWH 03/31/09
ECO B1192
8 0 / 1 1 / 9 0 6 1 1 1 B O C E
11/01/08
ECO B1357
CNC INTERFACE STANDARD ON A80 & A120 UNITS
CNC INTERFACE OPTIONAL ON CM102 & CM152 UNITS
MTH7 MTH7
J2 J2
2
3
4
5
6
7
8
9
10
11
12
13
14
1
AC2 AC2
AC AC
J9 J9
NTC NTC
-V OUT 1 -V OUT 1
J2 J2
1
2
AC3 AC3
WORK1 WORK1
TP3 TP3
MTH4 MTH4
SOL 1 SOL 1
CHOKE1 CHOKE1
+ C3,C4,C7,C8* + C3,C4,C7,C8*
MOT3 MOT3
+
-
SW2 SW2
90 90
J14 J14
SEC1 SEC1
MTH6 MTH6
J1 J1
2
3
4
5
6
7
8
9
10
11
12
13
14
1
PMTH2 PMTH2
TS1 TS1
SEC1 SEC1
80A_AC3 80A_AC3
PRI 3 PRI 3
J10 J10
1
2
3
4
5
6
7
8
J13 J13
1 2 3 4 5 6
80A_AC2 80A_AC2
Q5
PILOT IGBT
Q5
PILOT IGBT
PRI 2 PRI 2
J1 J1
1
2
3
J3 J3
3
2
1
K1 K1
NTC NTC
ERROR ERROR
K5 K5
L2 L2
PRI 2 PRI 2
AC1 AC1
J4 J4
1
2
3
4
5
MTH8 MTH8
+
C16-17
+
C16-17
85 85
K1 K1
70 70
PRI 4 PRI 4
TIP1 TIP1
K6 K6
SW1 SW1
1 3
2 4
MTH2 MTH2
T1 T1
J7 J7
1
2
1 2 3
D78 CSR D78 CSR
MIN MIN
W1 W1
J4 J4 1 2 3 4 5 6 7 8 9 10
ELECTRODE1 ELECTRODE1
PMTH3 PMTH3
TORCH SWITCH TORCH SWITCH
PRI 1 PRI 1
PMTH1 PMTH1
MOT1 MOT1
+ -
40A_AC2 40A_AC2
P2 P2
1
2
3
4
5
6
7
8
AC2 AC2
J1 J1
1
2
SEC2 SEC2
PMTH1 PMTH1
K3,K4 K3,K4
W1 W1
AC1 AC1
SEC2 SEC2
MOT2 MOT2
+
-
K2 K2
+
C12-13
+
C12-13
J5 J5
1
2
3
Current Control Current Control
MAX MAX
CHOKE1 CHOKE1
DC DC
PRI 1 PRI 1
TP4 TP4
J12 J12
1 2 3
J1 J1
1
2
3
4
5
6
7
8
PRI 3 PRI 3
TP2 TP2
PRI 4 PRI 4
AC3 AC3
PMTH4 PMTH4
65 65
GAS GAS
J1 J1
1
2
3
4
5
80A_AC1 80A_AC1
J6 J6
1
2
J11 J11
1 2
T2 T2
PRI 1 PRI 1
+OUT_1 +OUT_1
K4 K4
P10 P10
1
2
3
4
5
6
7
8
TP5 TP5
K1,K2 K1,K2
J3 J3
1
2
OVERTEMP OVERTEMP
L1 L1
P1 P1
1 2 3
40A_AC3 40A_AC3
80 80
MTH1 MTH1
PMTH4 PMTH4
D1 D1
TP8 TP8
+
C5,C6,C9,C10*
+
C5,C6,C9,C10*
TP1 TP1
K5,K6 K5,K6
PIP SWITCH PIP SWITCH
75 75
PRI 2 PRI 2
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
K3 K3
P10 P10
1
2
3
4
5
6
7
8
J2 J2
1
2
PMTH2 PMTH2
WORK WORK
J9 J9
1
2
3
4
5
6
7
E1 E1
PMTH3 PMTH3
J3 J3 1 2
D59 PCR D59 PCR
40A_AC1 40A_AC1
K1 K1
A-09132_AC
A-09132_AC
AD
ECO B1611 RWH 12/11/09