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TROUBLESHOOTING

PROBLEM

POSSIBLE CAUSE

SOLUTION

Pipe will not stay in grooving 

rolls.

Incorrect pipe positioning of long pipe.

Refer to “Long Pipe Lengths” section.

Pipe stops rotating during 

grooving.

Rust or dirt has built up on lower roll.

Remove accumulation from lower roll with stiff wire brush.

Worn grooving rolls.

Inspect lower roll for worn knurls. Replace if worn.

Motor has stalled due to excess pumping of the 

hydraulic pump handle.

Open the hydraulic pump valve to free the pipe, then close 

hydraulic pump valve. Continue grooving, pumping at a 

moderate rate.

Circuit breaker has tripped or fuse has blown on 

electrical circuit supplying motor.

Reset breaker or replace fuse.

While grooving, loud squeaks 

echo through the pipe.

Incorrect pipe support positioning on long pipe. 

Pipe is “overtracking”.

Refer to the “Long Pipe Lengths” section.

Pipe end is not cut square.

Cut pipe end squarely.

Pipe is rubbing excessively hard on the lower 

roll.

Remove pipe from tool and apply a film of grease to the face of 

the lower roll, as needed.

During grooving, loud thumps 

or bangs occur about once 

every revolution of the pipe.

Pipe has a pronounced weld seam.

Raised internal and external weld beads and seams must be 

ground flush with the pipe surface 2 inches/50 mm back from 

the pipe ends.

Tool won’t groove pipe.

Hydraulic pump valve is not closed tightly.

Tighten the hydraulic pump valve.

Hydraulic pump is low on oil.

Refer to the “Maintenance” section.

Pipe is beyond tool’s wall thickness capability.

Refer to the “Tool Rating and Roll Selection” section.

In the event of tool malfunction outside the scope of the troubleshooting section, contact Victaulic for 

assistance.

21

REV_C

TM-RG3212 

/ Operating and Maintenance Instructions Manual

Содержание OGS RG3212

Страница 1: ...tructions in this manual and all warning labels on the tool Wear safety glasses hardhat foot protection and hearing protection while working around this tool Save this operating and maintenance manual...

Страница 2: ......

Страница 3: ...ring Pipe for Grooving 10 Short Pipe Lengths 10 Long Pipe Lengths 11 Groove Diameter Stop Adjustment 12 Grooving Operation 14 Lower Roll Removal 16 Upper Roll Removal 17 Upper Roll Installation 18 Low...

Страница 4: ...es listed in the Tool Ratings section These instructions must be read and understood by each operator PRIOR to working with the grooving tools These instructions describe safe operation of the tool in...

Страница 5: ...ain proper footing and balance at all times CAUTION 1 This tool is designed ONLY for roll grooving pipe sizes materials and wall thicknesses listed in the Tool Ratings section 2 Inspect the equipment...

Страница 6: ...Tool Ratings for Steel Pipe section of this manual Use of the tool for other purposes or use exceeding the pipe thickness maximums will overload the tool shortening tool life and potentially causing...

Страница 7: ...are not available and an extension cord must be used it is important to use the proper cord size gauge Cord size selection is based upon tool rating and cord length Use of a cord size gauge thinner t...

Страница 8: ...nd Hydraulic Pump Handle Lower Roll Lower Roll Nut Power Cord Power Switch Hydraulic Cylinder Locking Nut Depth Adjuster Nut Hydraulic Pump Valve Upper Roll Foot Switch 8 REV_C TM RG3212 Operating and...

Страница 9: ...er Requirements section b The space necessary to adequately handle the pipe to be grooved c A level surface for the tool and pipe stand 3 Place the tool on a level surface Place a level on top of the...

Страница 10: ...the pipe end must be cleaned to remove coarse scale dirt and other foreign material that might interfere with or damage grooving rolls The front edge of the pipe end shall be uniform with no concave c...

Страница 11: ...eve the required angle of pipe Place Pipe Stand Slightly Beyond Half the Pipe Length from theTool Tool Centerline Level Pipe Centerline Level to 1 Below Level for 2 8 inch Pipe Sizes 0 50 to 1 00 Belo...

Страница 12: ...oper material diameter and wall thickness Refer to Tables 1 and 2 for the minimum pipe lengths required for grooving Hand Pump Valve 2 Insert a piece of pipe of the correct size and wall thickness ont...

Страница 13: ...oove completion 9 After a trial groove is prepared and the pipe is removed from the tool carefully check the C groove diameter Refer to the Roll Groove Specifications section The C groove diameter dim...

Страница 14: ...that all instructions in the previous sections of this manual have been followed 2 Plug the RG3212 into an internally grounded electrical source 3 Turn the switch on the side of the tool to the ON po...

Страница 15: ...itioned properly 11 With the switch in the ON position the pipe will begin to rotate clockwise As the pipe rotates begin grooving by using the hydraulic pump handle NOTICE Do not pump the hydraulic pu...

Страница 16: ...aft can cause fragmentation resulting in serious personal injury 2 To remove the lower roll from the arbor loosen the lower roll retaining nut until it reaches the end of the lower shaft Do not fully...

Страница 17: ...g the knob counterclockwise This will raise the slide and upper roll to their highest positions 2 Loosen the upper shaft retaining screw It is not necessary to completely remove the screw 3 While supp...

Страница 18: ...ng screw to retain the upper roll on the upper shaft 4 Lubricate upper roll bearing with a No 2EP lithium based grease Refer to the Maintenance section for additional information LOWER ROLL INSTALLATI...

Страница 19: ...or with a spray type heavy duty open gear lubricant HYDRAULIC SYSTEM The level of hydraulic fluid should be checked before operation and must be checked several times per year especially if the hydrau...

Страница 20: ...universal ball unit Work the light machine oil in by rotating the universal ball units PARTS ORDERING INFORMATION When ordering parts the following information is required for Victaulic to process the...

Страница 21: ...ing on long pipe Pipe is overtracking Refer to the Long Pipe Lengths section Pipe end is not cut square Cut pipe end squarely Pipe is rubbing excessively hard on the lower roll Remove pipe from tool a...

Страница 22: ...2 5 2 3 3 500 0 083 0 216 0 216 0 216 88 9 2 1 5 5 5 5 5 5 31 2 4 000 0 083 0 226 0 226 0 226 101 6 2 1 5 7 5 7 5 7 4 4 500 0 083 0 237 0 237 0 237 Roll Set R904321206 114 3 2 1 6 0 6 0 6 0 5 5 563 0...

Страница 23: ...2 1 3 0 4 4 500 0 083 0 120 Roll Set RX04321206 114 3 2 1 3 0 5 5 563 0 109 0 134 141 3 2 8 3 4 6 6 625 0 109 0 134 168 3 2 8 3 4 8 8 625 0 109 0 148 Roll Set RX08321212 219 1 2 8 3 8 10 10 750 0 134...

Страница 24: ...237 127 0 2 4 6 0 5 5 563 0 109 0 258 0 258 0 375 141 3 2 8 6 6 6 6 9 5 152 4mm 6 000 0 109 0 258 152 4 2 8 6 6 6 6 625 0 109 0 280 0 280 0 432 168 3 2 8 7 1 7 1 11 0 8 8 625 0 109 0 322 0 322 0 322 R...

Страница 25: ...083 Roll Set RR02321206 54 0 1 1 2 1 2 1 2 2 625 0 065 0 095 66 7 1 7 2 4 3 3 125 0 045 0 109 79 4 1 1 2 8 4 4 125 0 058 0 134 104 8 1 5 3 4 5 5 125 0 072 0 160 130 2 1 8 4 1 6 6 125 0 083 0 192 155...

Страница 26: ...remove coarse scale dirt and other foreign material that might interfere with or damage grooving rolls The front edge of the pipe end shall be uniform with no concave convex surface features that will...

Страница 27: ...ured at the extreme pipe end diameter NOTE This applies to average pi tape and single point readings T Dimension The T dimension is the lightest grade minimum nominal wall thickness of pipe that is su...

Страница 28: ...5 8 0 97 4 96 9 2 2 2 0 104 1 108 0 mm 4 250 4 293 4 219 0 625 0 656 0 594 0 344 0 375 0 313 4 084 4 064 0 083 0 078 4 35 108 0 109 0 107 2 15 9 16 7 15 1 8 7 9 5 8 0 103 7 103 2 2 2 2 0 110 5 4 4 50...

Страница 29: ...215 5 19 1 19 8 18 3 11 9 12 7 11 1 211 6 211 0 2 4 2 8 220 7 8 8 625 8 688 8 594 0 750 0 781 0 719 0 469 0 500 0 438 8 441 8 416 0 092 0 109 8 80 200 219 1 220 7 218 3 19 1 19 8 18 3 11 9 12 7 11 1 2...

Страница 30: ...53 DWV 4 220 104 8 104 8 104 7 15 5 16 3 14 7 8 4 7 6 102 1 101 6 1 4 107 2 5 5 127 5 123 0 610 0 640 0 580 0 330 0 300 4 999 4 979 0 063 DWV 5 220 130 2 130 2 130 1 15 5 16 3 14 7 8 4 7 6 127 0 126 5...

Страница 31: ...This page intentionally blank 31 REV_C TM RG3212 Operating and Maintenance Instructions Manual...

Страница 32: ...IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY AND OR ITS AFFILIATED ENTITIES IN THE UNITED STATES AND OR OTHER COUNTRIES 2021 VICTAULIC COMPANY ALL RIGHTS RESERVED OPERATING AND MAINTENANCE INSTRUCT...

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