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ConverterPAC™ Functional Description

ConverterPACs are the family of slide-in output assemblies used in MegaPAC

 power supplies. 

ConverterPACs are interchangeable within a MegaPAC so they can be added, moved or changed as 
necessary. They are also interchangeable between different AC input MegaPAC chassis. A ConverterPAC 
removed from a Mini MegaPAC could be used in a three-Phase MegaPAC, for example. ConverterPACs 
can be selected with a variety of options and in voltages from 2 – 95V

DC

.

ModuPAC™

The ModuPAC output assembly consists of a VI-200 DC-DC converter that converts the high-voltage bus 
to the desired regulated output voltage. Each ModuPAC can provide up to 200 watts of power. Multiple 
ModuPACs can be paralleled in a driver-booster configuration to provide more power. ModuPACs are 
fused with a PC-Tron, DC-rated, fast-acting fuse. A passive LC filter is used to reduce output ripple/noise 
down to 1% typical, and 2% maximum peak-to-peak from 10% to 100% of rated load. An optional 
DC Power Good signal or output voltage Trim potentiometer can be specified. The ModuPAC contains 
overvoltage protection (OVP), overcurrent protection (OCP), and overtemperature protection (OTP). The 
OCP has automatic recovery when the overcurrent condition is removed. The OVP and OTP are latching 
functions and require recycling of the AC input power to restart.

DualPAC™

This output assembly consists of two VI-J00 DC-DC converters that convert the high-voltage bus to the 
desired regulated output voltages. Each output on a DualPAC can provide up to 100 watts of power 
and is fused with a single PC-Tron, DC-rated, fast-acting fuse. A passive LC filter is used to reduce output 
ripple/noise down to 1% typical and 2% maximum peak-to-peak from 10% to 100% of rated load. An 
optional output voltage trim potentiometer can be specified. DC Power Good signal is not available. The 
DualPAC contains overcurrent protection, which recovers automatically when the overcurrent condition 
is removed. Overvoltage and overtemperature protection are not available.

JuniorPAC™

The JuniorPAC consists of one VI-J00 DC-DC converter that converts the high-voltage bus to the desired 
regulated output voltage. JuniorPACs can provide up to 100 watts of output power and are fused with 
a single PC-Tron, DC-rated, fast-acting fuse. A passive LC filter is used to reduce output ripple/noise 
down to 1% typical, and 2% maximum peak-to-peak from 10% to 100% of rated load. An optional 
DC Power Good signal or output voltage trim potentiometer can be specified. The JuniorPAC contains 
output overcurrent protection, which recovers automatically when the overcurrent condition is removed. 
Overvoltage and overtemperature protection are not available.

RamPAC™

This output assembly consists of a VI-J00 DC-DC converter with a Ripple Attenuator Module (RAM) and 
is designed for applications requiring low-output ripple/noise. The RamPAC can attenuate the ripple/
noise down to 10mV peak-to-peak over a 20MHz bandwidth from 10% to 100% of rated load of the 
converter. Each RamPAC can provide up to 100 watts of output power, and outputs from 5 to 50V are 
available. An optional DC Power Good signal or output voltage trim potentiometer can be specified. The 
RamPAC contains output overcurrent protection, which recovers automatically when the overcurrent 
condition is removed. Overvoltage and overtemperature protection are not available.

+

_

Remote Sense 

VI-200

Output Adjust
–VOUT

+VOUT

DC OK (Power Good)

+

_

VI-J00

Remote Sense 

Output Adjust
–VOUT

+VOUT

DC OK (Power Good)

Remote Sense

Output #2 Adjust

Output #2

Output #1

Remote Sense

Output #1 Adjust

VI-J00

VI-J00

+

_

VI-J00

RAM

Remote Sense 

Output Adjust
–VOUT

+VOUT

DC OK (Power Good)

ModuPAC

JuniorPAC

DualPAC

RamPAC

Содержание DC MegaPAC

Страница 1: ...i e more power or a different output voltage is needed upgrading is easy simply unlock a single screw and replace the slide in ModuPAC assembly with one that has the desired rating For additional flexibility ModuPACs can be connected in parallel to increase output power booster ModuPACs or in series for higher voltages The driver is to the left of the boosters when looking at the output end of the...

Страница 2: ...ews The chassis comes with four mounting points on each surface maximum allowable torque is 20lb in The maximum penetration is 0 15in 3 8mm When selecting a mounting location and orientation the unit should be positioned so airflow is not restricted Maintain a 2in 5 1cm minimum clearance at both ends of the DC MegaPAC and route all cables so airflow is not obstructed The standard unit draws air in...

Страница 3: ...ctors The input current is passed through an EMI filter designed to meet conducted British Telecom specifications At start up inrush current is limited by a thermistor The thermistor is shunted out shortly after initial power up by a relay driven by a DC bus voltage sense circuit The DC voltage is then fed to the backplane The backplane supplies power to a variety of ConverterPAC assemblies that p...

Страница 4: ...ilar manner If driven from an electromechanical switch or relay a capacitor should be connected to eliminate the effects of switch bounce There is no ride through hold up time available with the DC MegaPAC Figure 1 DC MegaPAC Architecture EMI Filter Under Over Reverse Voltage Protection Inrush Current Limiting Logic Power Supply Housekeeping Circuits DC Fan DC Bus Sense Customer Interface Opto iso...

Страница 5: ...ated load An optional output voltage trim potentiometer can be specified DC Power Good signal is not available The DualPAC contains overcurrent protection which recovers automatically when the overcurrent condition is removed Overvoltage and overtemperature protection are not available JuniorPAC The JuniorPAC consists of one VI J00 DC DC converter that converts the high voltage bus to the desired ...

Страница 6: ...S LS PG TrimPot ModuPAC Std Std Std Std Opt Opt Opt DualPAC N A Std N A Std Opt N A Opt JuniorPAC N A Std N A Std Opt Opt Opt RamPAC N A Std N A Std Opt Opt Opt OVP Overvoltage Protection latching OCP Overcurrent Protection auto recovery OTP Overtemperature Limiting latching RS Remote Sense PG Power Good DC OK LS Local Sense Installing ConverterPACs as Drivers ConverterPACs can be installed in emp...

Страница 7: ...randed wire Use Molex tool 11 01 0208 1 2 3 Sense Connector 1 Trim Pin Access 2 Sense 3 Sense Pin J2 VOUT VOUT DC DC 45 11 4mm 5 10 129 5mm 6 75 171 4mm 11 68 296 7mm CONNECTIONS J9 INPUT POWER SIGNALS J10 STATUS CONTROL OUTPUT OUTPUT NORMAL AIR FLOW 2 92 74 2mm RETURN 62 15 7mm 6 04 153 4mm 3 38 85 6mm 4 MOUNTING HOLES EACH SURFACE M4 8 32 15 3 8mm MAX PENETRATION TOP 22 5 6mm 1 0 25 4mm 1 85 47m...

Страница 8: ... range 4 72VDC input 55 100V range xD Voltage out xE Current out rounded to 1 decimal point xF Options See below Can be multiple options ConverterPAC options B Booster module M M Grade module D DC OK or Power Good N A on DualPAC R RAM external F Full 50 110 output adjustment S Trimpot removed for external BatPAC adjustment F1 50 107 5 output adjustment T 90 110 output adjustment F2 50 105 output a...

Страница 9: ...rdered An L in the ConverterPAC part number means the Local Sense option has been installed e g M5V 40AL Use Molex mating receptacle 50 57 9403 with 16 02 0103 terminals provided n n J2 2 is the Sense and J2 3 is the Sense n n Attach terminals to 22 24AWG twisted pair wire using Molex tool 11 01 0208 n n Attach opposite ends of Sense lines to point where regulation is desired n n Verify that Sense...

Страница 10: ...J10 n n Use 25 pin D sub connector provided n n J10 8 to 11 and J10 21 to 24 are Enable Disable for slots 1 8 n n J10 16 17 are VCC J10 12 and 15 are Signal Ground J10 18 is AC Power OK and J10 5 is General Shutdown DC OK Power Good 4 3 2 1 J3 J3 4 VCC J3 3 Power Good J3 2 Power Good Inverted J3 1 Signal Ground Pin Input Connections J9 Sense Connector 1 2 3 1 Trim Pin Access 2 Sense 3 Sense Pin J2...

Страница 11: ...tud is positive with respect to the lower stud For dual output ConverterPACs there is a six pin Molex connector for each output J1A pins 1 and 4 are the Output and J1A pins 2 and 5 are the Output Pins 3 and 6 are duplicates of the Remote Sense terminals present on J2A and J2B Use appropriate wire size rated to handle the full output current including short circuit levels Avoid large current loops ...

Страница 12: ...outputs are to be enabled Do not apply more than 6V to this input at any time Normal open circuit voltage is 1 5 3V with respect to Signal Ground If driven from an electromechanical switch or relay a capacitor should be connected to eliminate the effects of switch bounce J10 INTERFACE CONNECTOR IDENTIFICATION 1 Signal Ground 14 No Connection 2 Signal Ground 15 Signal Ground 3 Overtemp Warning 16 V...

Страница 13: ...ts a TTL level 1 if the air temperature exceeds the following factory set levels The warning trip point is 65 76 C typically and recovery point is 60 71 C typically Overtemperature Shutdown If the inlet ambient air temperature exceeds the following factory set levels the outputs are disabled The shutdown trip point is 70 81 C typically and recovery point is 40 48 C typically Analog Temperature Mon...

Страница 14: ... ModuPAC Power Good J3 3 The optional Power Good signal on J3 3 is referenced to Signal Ground on J3 1 and indicates the status of the output voltage This signal is asserted a TTL 1 when the output voltage is above 95 of nominal It is a TTL 0 when the output voltage is below 85 of nominal If the Trim option is also used the Power Good trip points DO NOT track with the trimmed voltage It is possibl...

Страница 15: ...tors designated as J2A 2 and J2B 2 for outputs A and B respectively Sense pins are on J2A 3 and J2B 3 respectively These pins are also duplicated on the power connectors J1A and J1B External Trim J2 1 Output voltage can be trimmed using an optional factory installed Trim potentiometer or with the Trim pin see Figure 9 The Trim potentiometer is located on the ConverterPAC If the Trim potentiometer ...

Страница 16: ...5V 25µA 90kΩ V2 V1 VR6 2 75V 2 25V 5V IR7 V2 R7 5V 10kΩ 500µA IR8 IR7 IR6 525µA VR8 VNOM 10 V2 13 2V 5V 8 2V Given VNOM 12V R8 VR8 IR8 8 2V 525µA 15 62kΩ Using the above resistor combination a 12V output can be trimmed externally up to 13 2V and down to 10 8V For further information on external trimming refer to Chapter 5 of the Applications Manual or consult the factory for assistance CONSULT APP...

Страница 17: ...AC JuniorPAC RamPAC 10mVP P max Overcurrent Protection 105 130 5V outputs DualPACs JuniorPACs RamPACs DualQPACS JuniorQPACs 30 125 5V outputs Overvoltage Protection ModuPACs and QPACs 115 135 N A to DualPACs JuniorPACs BatPACs RamPACs DualQPACs and Ju niorQPACs Efficiency 83 typical Output Power 1600W 45 C Output power dependent upon Input voltage Environmental Characteristics Storage Temperature ...

Страница 18: ... Derating for MegaPACs using 5V Current Generation ConverterPACs See Curves Below for Non 5V ConverterPAC Configurations Figure 11 Temperature Derating for MegaPACs using 5V Current Generation ConverterPACs See Curves Above for 5V ConverterPAC Configurations ...

Страница 19: ...ne whether the Vicor product is suitable and fit for your applications and products and to implement adequate design testing and operating safeguards for your planned application s and use s VICOR PRODUCTS ARE NOT DESIGNED AUTHORIZED OR WARRANTED FOR USE IN LIFE SUPPORT LIFE CRITICAL OR SAFETY CRITICAL SYSTEMS OR EQUIPMENT VICOR PRODUCTS ARE NOT CERTIFIED TO MEET ISO 13485 FOR USE IN MEDICAL EQUIP...

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