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GT ULTRA ZERO AIR GENERATOR

USER MANUAL

www.vicidbs.com

Version 1.03.0000

6.8. LEAK CHECK

Before powering the generator, perform a leak check on the external plumbing.
•  Open supply air valve to pressurize the system.
• 

Apply certified liquid detectors to all external fittings and check for air bubbles.

• 

Tighten any leaky connections. Additional Teflon tape may be required in some cases.

7.2. WARMING UP

After power-up, the system goes through a warm-up cycle.

The yellow “Warm-up/Check Pressure” LED flashes at 1 Hz, indicating the system is in warm-up mode. If 

the catalyst temperature is above the minimum level of 485°C and no faults are detected, the system will 
go immediately to operation mode. This quick-start feature is for customer convenience when power is 
interrupted only for short periods, and a full warm-up cycle is not required. Warm-up cycle takes 45 min.

GT Ultra Zero Air generator is designed to run continuously.  Continuous operation preserves the 
performance of the catalyst.  Shutdown should only be performed for maintenance.
Verify that:
•  “POWER” green LED is on
• 

“WARM UP” yellow LED is flashing

7. OPERATION

7.1. CONNECT POWER AND START UNIT

To start unit:  
•  Insert the female end of the supplied power cord to the power supply connection on the left side of the 

unit, and plug the male end into a properly grounded socket.

•  Power up the unit using the power switch on the unit.
• 

For the first 3 seconds, all panel LEDs will be illuminated. This verifies proper operation of the control 
board firmware and the LEDs.

Содержание GT Plus 1500

Страница 1: ...ion 1 03 0000 APPLICABLE MODELS This manual is applicable to the following models GC Plus 1500 GC Plus 3000 GC Plus 6000 GC Plus 15000 GC Plus 30000 Version 1 03 0000 GT ULTRA ZERO AIR GENERATOR USER...

Страница 2: ...andard Shipping 13 6 2 UNPACK UNIT AND OPEN COVER 13 6 3 INSTALL 1 4 EXTERNAL INLET FILTER 13 6 4 CHECK VOLTAGE SETTING 13 6 5 UNIT POSITIONING 14 6 6 CONNECT AIR SUPPLY 15 6 7 CONNECT OUTPUT 15 6 8 L...

Страница 3: ...Year Catalyst Replacement Kit 21 8 2 FILTER REPLACEMENT 22 8 2 1 Annual Pre filter Element Replacement 22 8 2 2 Annual High Grade In Line Particulate Filter Replacement 23 8 2 3 Three Year Catalyst Ch...

Страница 4: ...y eliminating the need for inconvenient high pressure gas cylinders Eliminating gas cylinders reduces operating costs associated with materials labor and down time The GT Ultra Zero Air generator will...

Страница 5: ...ness or operator action in order to avoid undesirable consequences The manual must be consulted in all cases where this symbol is marked on the device Risk of asphyxia Caution is necessary when operat...

Страница 6: ...romised or void 3 2 Instrument Safety Instructions Read all instructions ALWAYS WEAR SAFETY GLASSES when working with this equipment Everyday eye glasses have only impact resistant lenses They are NOT...

Страница 7: ...s 1 2 1 Max HC in 100 ppm Max CO in 50 ppm Technology Platinum catalyst LED indicators Power on off system ready errors Warm up time minutes 45 Electrical supply 110 120V 60Hz 220 240V 50Hz Power cons...

Страница 8: ...ntrol board will illuminate the yellow external LED and close the outlet valve disabling the system Stage 2 Air Dryer Air is next passed into a dual column pressure swing adsorption air dryer to remov...

Страница 9: ...A final high grade filter is used to remove 99 99 of particulates greater than 0 5 microns in size This will ensure that no harmful particles will be able to enter your analyzer Outlet Solenoid valve...

Страница 10: ...ULTRA ZERO AIR GENERATOR USER MANUAL www vicidbs com Version 1 03 0000 5 1 FUNCTIONALITY COOLING SYSTEM ZERO AIR OUTLET H2O CO2 TRAP OUTLET FILTER CATALYST COM PRESSED AIR INLET NOx SOx TRAP INLET FI...

Страница 11: ...LED and the output flow is disabled 3 Monitors critical system parameters The control board serves as a QA monitor continuously checking for proper inlet pressure and catalyst temperature to ensure Ul...

Страница 12: ...ly assembled and fully burned in ready for installation High quality inlet air filter to remove particles and bulk moisture from air before entering the generator 1 Power cable 2 Fuses 220 VAC 1 Insta...

Страница 13: ...ll depend on the transport tubing or hose of the GC detection system or analyzer A hose clamp is recommended if flexible tubing is used 6 2 UNPACK UNIT AND OPEN COVER 6 3 INSTALL 1 4 EXTERNAL INLET FI...

Страница 14: ...either side of the unit B Mounted to a wall Drill holes 200 mm 7 87 inches apart into the wall and insert the supplied mounting screws Tighten only enough so there is approximately 1 4 extruding from...

Страница 15: ...e air from your GT Ultra Zero Air generator stainless steel tubing or instrument grade Teflon tubing should be used to connect the generator to the GC detection system or analyzer air inlet port Coppe...

Страница 16: ...ll go immediately to operation mode This quick start feature is for customer convenience when power is interrupted only for short periods and a full warm up cycle is not required Warm up cycle takes 4...

Страница 17: ...m does not start the warm up cycle The processor immediately flashes the red Check System LED If the catalyst is within 2 months of expiring then the red Check System LED will flash but the system wil...

Страница 18: ...t Low catalyst temperature will also prevent the unit from coming out of the warm up cycle and will result in a fault after one hour if the warm up fails 7 4 4 Catalyst Temperature High The on board t...

Страница 19: ...ED The control board will continuously check whether catalyst temperature is within limits If yes other faults will be checked will go to Operation Mode if no faults are found If catalyst temperature...

Страница 20: ...n performed according to instructions above 2 Supply air pressure has been shut off with an in line valve 3 Line pressure has been released with an in line relief valve 4 Unit has been shut off and is...

Страница 21: ...1 Oven Catalyst 1 Cooling coil 8 1 1 Annual Maintenance Kit The GT Ultra Zero Air generator is designed to operate continuously for an entire year before service is required An annual maintenance kit...

Страница 22: ...r Push Unscrew Turn Pull Apart Pull and Replace Element Filter 8 2 Filter Replacement 8 2 1 Annual Pre Filter Element Replacement Remove the filter bowl by pressing on the lever and turning the bowl c...

Страница 23: ...the final component before the outlet The filter body is clear plastic and is held by inlet and outlet plastic air lines Disconnect the filter 1 from the push in connectors 2 of the air line Replace t...

Страница 24: ...nt Allow the unit to cool down for a minimum of two hours before replacement If unit has been powered recently and catalyst is hot turn off the power DO NOT turn off the air at this time Remove the ou...

Страница 25: ...ons from the control board Unscrew the two screws to remove the aluminum plate from the metal heat shield covering the catalyst When the catalyst chamber is cool enough to touch extract the catalyst c...

Страница 26: ...talyst After 2 hours of cool down disconnect the air supply Depressurize the system by depressing the pin at the bottom of the inlet filter housing Open front panel with door key NOx column is on the...

Страница 27: ...stem Fault Catalyst temperature is low at the 40 min checkpoint 5 Warm up Mode 3 to 40 minutes max System Fault System is not warming up OFF OFF ON 5 System Fault Catalyst temperature is low at the 40...

Страница 28: ...ION BLINKING 1 OFF Minimum Pressure Pre Alarm BLINKING 2 OFF Maximum Pressure Pre Alarm BLINKING 3 ON Valve Switching Pre Alarm BLINKING 4 BLINKING Catalyst Replacement Pre Alarm 1 ON Minimum Pressure...

Страница 29: ...OCUMENT AND THE INFORMATION WHICH IT CONTAINS SHALL NOT BE USED EXPLOITED OR SOLD AND SHALL NOT BE REVEALED OR DISCLOSED TO OTHERS WITHOUT THE EXPRESS WRITTEN PERMISSION OF VICI THIS DOCUMENT SHALL RE...

Страница 30: ...up grade DB NGT000 012 Cooling coil for GC 1500 and GT 1500 stainless steel DB NGT000 025 Cooling coil for GC 15000 and GC 30000 copper 6mm DB NGT000 026 Cooling coil for GT 15000 and GT 30000 copper...

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