background image

Operator’s Manual  

2/2/21  

EHLT, MANUAL.DOCX 

 

Table of Contents

  

Copyright 2020, Vestil Manufacturing Corp. 

Page 

22

 of 

24

 

TROUBLESHOOTING GUIDE 

 

Care should be taken to identify all potential hazards and comply with applicable safety procedures 
before beginning work.

 

 

Remove any load and install the maintenance props before beginning any inspection or service on 
the lift table. See below.

 

Only qualified individuals trained to understand mechanical devices, electrical and hydraulic circuits, and the hazards 
associated with them, should attempt troubleshooting and repair of this equipment. 

Consult the factory for any problems not addressed in this manual. ALWAYS have the product serial number or model 
number on hand when calling the factory. 
 

PROBLEM 

POSSIBLE CAUSES 

ACTION 

Power unit doesn’t run when “UP” 

button is pressed. 

Transformer fuse is blown. 

Test with meter. Replace if bad. 

No supply voltage. 

Test with meter. Check fuses, breakers, and overloads to 

determine the cause 

Upper-travel limit switch is engaged or bad. 

Inspect and test switch. Replace if bad. 

Bad control transformer. 

Check for 24 VAC at secondary. Replace if bad. 

Bad motor relay coil. 

Test with meter. Replace if bad. 

Bad solenoid start switch (DC units). 

The green LED on motor relay will be off, or will turn off 

when the UP pushbutton is pressed. 

Battery voltage low (DC units). 

Test with meter. Charge battery if low (is the motor relay 

LED on?) 

Motor runs but platform doesn’t 

move. Power unit not noisy. 

Motor rotation is wrong (AC-powered units 

only). 

Verify the motor runs CW, opposite the shaft end. 

Pump is failing to produce pressure. 

Consult factory. 

Motor hums or pump squeals, but 

the platform does not move, or the 
platform moves only slowly. 

Pump is failing to produce pressure. 

Consult factory. 

Excess voltage drop to motor, due to power 

wire size too small, wire run to long, or 
incoming voltage too low. 

Check the power installation for adequacy. Check the 

incoming voltage 

while the motor is running

. Correct 

any problems found. 

Motor is “single-phasing”. 

Determine and correct cause of voltage loss on phase. 

Pressure relief opening at full pressure. 

Check for structural damage or binding of the scissor 

legs, etc. 

Check for platform overload condition. 

Contamination holding open the lowering 

valve or the check valve. 

Remove and inspect valves. Clean per instructions in the 

“Inspection and Maintenance” section. 

Platform raises, then drifts down. 

Contamination holding open the lowering 

valve or the check valve. 

Remove and inspect valves. Clean per instructions in 

“Inspection and Maintenance” section. 

Spongy or jerky platform movement. 

Excessive air in the hydraulic cylinders. 

Bleed air per procedure described in the “Inspection and 

Maintenance” section. 

Platform won’t lower. 

Perimeter toe guard actuated. 

Check for a toe guard extrusion or rubber corner that is 

stuck. Adjust if necessary. 

Perimeter toe guard switch or wire broken. 

Inspect visually; check with mutimeter. Repair as needed. 

Solenoid coil is bad. 

Check with multimeter using the diode-check function. 

(Reading for ohms will not provide an accurate test of 
the coil). Replace if bad. 

Physical blockage of the mechanism. 

Inspect for foreign material or objects blocking the 

scissors or the rollers. 

Solenoid valve, flow control, or suction hose 

screen plugged. 

Remove and inspect valves. Clean per instructions in 

“Inspection and Maintenance” section. 

Platform lowers too slowly. 

Solenoid valve, flow control, or suction hose 

screen plugged. 

Remove and inspect valves. Clean per instructions in 

“Inspection and Maintenance” section. 

Velocity fuse locking (indicated by platform 

only slowly creeping down). 

Check for air in hydraulic system. Bleed air as needed. 

Flow control valve spool sticking. 

Remove and inspect valves. Clean per instructions in 

“Inspection and Maintenance” section. 

Platform lowers too quickly. 

Flow control valve spool sticking. 

Remove and inspect valves. Clean per instructions in 

“Inspection and Maintenance” section. 

Содержание EHLT Series

Страница 1: ...If damage is discovered record a complete description of it on the bill of lading and file a claim with the carrier immediately If the product is undamaged discard the packaging NOTE The end user is solely responsible for confirming that product design use and maintenance comply with laws regulations codes and mandatory standards applied where the product is used Replacement Parts and Technical As...

Страница 2: ...esult in MINOR or MODERATE injury Identifies practices likely to result in product property damage such as operation that might damage the product HAZARDS Vestil Manufacturing strives to identify all foreseeable hazards associated with the use of its products However material handling is dangerous and no manual can address every risk The end user is ultimately responsible for exercising sound judg...

Страница 3: ...d DO use an anti wear hydraulic oil with a viscosity grade of 150 SUS at 100 F ISO 32 cSt 40 C or Dexron non synthetic transmission fluid DO NOT use brake fluid or jack oils in the hydraulic system Contact the manufacturer for SDS Safety Data Sheet information Maintenance and repairs are to be done only by personnel qualified to perform the required work Consideration will not be given for warrant...

Страница 4: ...pyright 2020 Vestil Manufacturing Corp Page 4 of 24 EXPLODED PART VIEWS AND BILLS OF MATERIAL EHLT Top Level Bill of Materials ITEM DESCRIPTION 1 BASE ASSEMBLY 2 PLATFORM 3 PERIMETER TOE GUARD ASSEMBLY See separate illustrations and tables for detailed parts lists ...

Страница 5: ...Operator s Manual 2 2 21 EHLT MANUAL DOCX Table of Contents Copyright 2020 Vestil Manufacturing Corp Page 5 of 24 ...

Страница 6: ... 2 2 9 33474 SPACER SHIM 1 1 2 ID X 2 1 4 OD X 18 GA 2 10 99 021 906 001 CYLINDER HYDRAULIC Ø 2 1 2 x 10 1 99 021 901 001 CYLINDER HYDRAULIC Ø 3 x 10 1 or 2 11 01 112 001 PIN CLEVIS CYLINDER USE WITH Ø 2 1 2 x 10 CYLINDERS 1 24 612 003 WELDMENT CYLINDER PIN USE WITH Ø 3 x 10 CYLINDERS 1 or 2 12 01 118 001 BOLT CYLINDER RETAINING 1 or 2 13 24 037 001 MAINT PROP EHLT 2 14 33444 MACHINE BUSHING Ø 1 X...

Страница 7: ... 8 8 99 112 035 PIN SCISSOR PIVOT Ø1 1 2 2 9 N A N A 10 99 521 005 CYLINDER HYDRAULIC Ø2 x 10 1 99 521 007 CYLINDER HYDRAULIC Ø2 1 2 x 10 1 or 2 99 521 003 CYLINDER HYDRAULIC Ø3 x 10 1 11 99 612 005 WELDMENT CYLINDER PIN S S 1 or 2 99 112 036 CYLINDER PIVOT PIN USE WITH DOUBLE Ø2 1 2 x 10 CYLINDER MODELS ONLY 1 12 01 118 001 BOLT CYLINDER RETAINING 1 or 2 13 24 037 007 MAINT PROP EHLT 2 14 99 113 ...

Страница 8: ...1 7 8 01 015 016 01 015 014 01 015 020 01 015 013 01 015 015 01 015 023 TOE GUARD EXTRUSION FOR 24 SIDES TOE GUARD EXTRUSION FOR 30 SIDES TOE GUARD EXTRUSION FOR 40 SIDES TOE GUARD EXTRUSION FOR 48 SIDES TOE GUARD EXTRUSION FOR 60 SIDES TOE GUARD EXTRUSION FOR 72 SIDES CONSULT FACTORY FOR OTHER SIDE LENGTHS 2 2 9 01 145 010 SPECIALTY HARDWARE TOE GUARD 2 10 01 015 009 TOE GUARD SUPPORT CAST RUBBER...

Страница 9: ... all applicable lockout tagout procedures The load must be removed and the platform either positively and adequately supported or fully lowered before any work is performed on the lift table Only qualified individuals trained to understand mechanical devices and their associated electrical and hydraulic circuits as well as the hazards associated with them should attempt troubleshooting and repair ...

Страница 10: ...Copyright 2020 Vestil Manufacturing Corp Page 10 of 24 208 230 VAC Single Phase Electric Circuit Diagram 24124013 Rev B Note Overcurrent short circuit protection and disconnect must be provided by end user Number of toe guard switches can vary according to size ...

Страница 11: ...ntents Copyright 2020 Vestil Manufacturing Corp Page 11 of 24 Three Phase Electric Circuit Diagram 24124014 Rev B Note Overcurrent short circuit protection and disconnect must be provided by end user Number of toe guard switches can vary according to size ...

Страница 12: ...otors and for all 2 HP 5 5 HP and 6 5 HP three phase motors The two thermostat leads go to 1 the grounded side of the transformer secondary and 2 the motor relay coil Polarity across the thermostat leads may be reversed When changing the motor voltage configuration you must also change the configuration of the control transformer to match the motor voltage Control Voltage Transformer 01129001 Rev ...

Страница 13: ... 143 908 002 PUMP HYDRAULIC GEAR 153 Disp 2 7 cc r 1 3 23305 SHCS 3 8 16 x 1 LG 2 4 33688 LOCK WASHER HIGH COLLAR 3 8 2 5 96056 WASHER FLAT 3 8 NOMINAL 406 I D YELLOW ZINC SAE 2 6 99 034 037 ACCESSORIES ELECTRICAL ROMEX 375 1 Manifold Assembly 01 627 015 Rev A ITEM PART NO DESCRIPTION QTY 1 01 127 010 MANIFOLD L H L 1 2 99 034 008 COIL WITH DIN CONNECTOR 1 3 99 144 008 O RING MANIFOLD 1 2 OD 1 4 9...

Страница 14: ...oad capacity The installation shall comply with all applicable regulations for its location and use The end user is responsible for verifying that this lift table and its installation are suitable for its environment and application This lift table shall be installed only by qualified and trained personnel with access to appropriate equipment Electrical connections shall be performed by a qualifie...

Страница 15: ...uit protection on the supply Motor overload protection is provided by a thermostat built into the motor Installation Dimensions The bottom view of EHLT is shown Dimensions listed for quick ship items Contact the factory for build to order lift tables When installing in a floor pit provide a clearance of at least 1 4 but no more than 7 8 clearance on all sides BASE DIMENSIONS PLATFORM DIMENSIONS MO...

Страница 16: ...atform 4 Anchor the frame to the floor through the four mounting holes in the frame 5 Shim and or grout to ensure the entire length of each base side frame is level and fully supported The entire base frame rail must be supported with no gaps in its foundation for the lift table to function properly 6 Have a qualified electrician make a permanent connection to the power supply 7 Operate the lift t...

Страница 17: ...ccurs OPERATION INSTRUCTIONS Consult ANSI standard MH29 1 Section 12 for the owner s user s responsibilities regarding the operation care and maintenance of this machine The user shall ensure that operators understand that safe operation is the operator s responsibility The user shall also ensure that operators are knowledgeable of and observe the safety rules and practices in this section The sta...

Страница 18: ... platform The platform will rise only while the pushbutton is pressed When the pushbutton is released the platform will stop and hold its position At the platform s maximum height a limit switch prevents the platform from further raising Press the LOWER pushbutton to open the hydraulic valve and lower the platform The platform descends by gravity and the pump motor will not run Release the pushbut...

Страница 19: ...n or maintenance on this lift table Read and understand these maintenance procedures Remove the load from the platform Do not attempt to service a loaded lift table Fully lower the platform OR use both maintenance props to support the weight of the platform To use the maintenance props raise the platform to its full height Rotate both props forward so that their free ends drop down into the lift t...

Страница 20: ... fluid before filling the reservoir 150 SUS at 100 F ISO 32 cSt 40 C or Dexron transmission fluid Solenoid valve maintenance In the event that the platform creeps down slowly after releasing the DOWN control it will be necessary to remove the lowering cartridge valve for inspection and cleaning 1 Remove any load from the platform 2 Raise the platform Lower the maintenance props into the side frame...

Страница 21: ...n also trigger the cylinder s velocity fuse slowing or preventing the cylinder from lowering Cycling the platform up and down without a load can expel much of the trapped air through the hydraulic reservoir If it becomes necessary to bleed air from the system 1 Remove any load from the platform 2 Raise the platform Lower the maintenance props into the side frame Lower the platform until the props ...

Страница 22: ... Check the power installation for adequacy Check the incoming voltage while the motor is running Correct any problems found Motor is single phasing Determine and correct cause of voltage loss on phase Pressure relief opening at full pressure Check for structural damage or binding of the scissor legs etc Check for platform overload condition Contamination holding open the lowering valve or the chec...

Страница 23: ...table when you first receive it as discussed in the Record of Satisfactory Condition section on p 16 Make sure that your record includes a photograph of each label Replace all labels that are or later become damaged missing or not easily readable e g faded To order replacement labels contact the technical service and parts department online at http www vestilmfg com parts_info htm Alternatively yo...

Страница 24: ...aulic pumps motor controllers and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batteries How long is the warranty period The warranty period for original dynamic components is 1 year For wearing parts the warranty period is 90 days Both warranty periods begin on the date Vestil ships the pro...

Отзывы: