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REV I | 8/6/19

8

4. 

Installation

WARNING

:  Installation must only be performed by qualified professionals with the appropriate credentials 

for all required tasks. 

4.1 

Pre-Shipment Planning 

Prior to shipment of the equipment:
1.  Ensure that your facility has an adequate foundation to support the equipment. Consider the 

equipment weight, material weight, and torque when the equipment is operating. 

2.  Determine the appropriate anchoring method for the equipment. 
3.  Ensure that your facility entrances can accommodate the equipment. 
4.  Determine the equipment required to move the FLT, including vehicles and rigging. Allow only 

qualified professionals to operate the equipment and move the FLT.

4.2 

Inspection of Shipment

Upon receiving the equipment:
1.  Ensure that all pieces of equipment are present and not damaged. 

a.  Report shipping damage to the carrier before the carrier leaves your facility. All claims must 

be filed before the carrier leaves the unloading site.

b.  Report any missing components immediately. 

2.  Remove shipping supports from the equipment (if present).

4.3 

Installation Guidelines

NOTICE:

 The customer is responsible for evaluation and guarding of any open sides of the equipment.

NOTICE:

  All plumbing and wiring must meet or exceed all federal, state, and local codes/standards, 

and must be installed by qualified personnel.

WARNING:

 Before use, FLT must be secured to floor using four holes in bottom of frame. If the caster 

package is installed on the FLT, the FLT unit should be lowered to the floor (casters raised) instead of 

anchoring.

WARNING:

 The air regulator is pre-set to 43 PSI 

[2.96 bar] and cannot be adjusted to higher pressure. 

Operating at a higher pressure can rupture airbag.
1. 

Level the FLT, then anchor it to the floor using (4) holes in bottom of frame. If the caster package 

is installed on the FLT, the FLT unit should be lowered to the floor (casters raised) instead of 

anchoring. 

2.  Ensure pneumatic hoses within the frame of the machine are secured to the frame (where possible) 

and clear of the rotating bucket, pivot points, and/or any moving parts.

3.  Connect air supply (50-100 PSI nominal; 3.45-6.89 bar) to ball valve. 
4.  Turn ball valve to open position to enable air pressure.
For information on installation and setup of major purchased components, refer to manufacturer 

documentation. 

Содержание AIR-THL

Страница 1: ...he right to make changes to the models from time to time No claims may be made based on the information and illustrations contained in this manual 2 The end user is solely responsible for confirming t...

Страница 2: ...ipment Planning 8 4 2 Inspection of Shipment 8 4 3 Installation Guidelines 8 4 4 Retrofit Packages 9 5 Sequence of Operation 10 5 1 Operating Sequence 10 5 2 Foot Pedal Operation 10 5 3 Hand Valve Ope...

Страница 3: ...identify information on hazards and prevention as well as protection of the equipment DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury WARNING Indica...

Страница 4: ...with Larger Bucket Additional Options 29 186 Caster Retrofit 29 300 Safety Ratchet Retrofit 29 188 Electric Vibrator 29 189 Pneumatic Vibrator Specifications Dimensions 52 x 70 5 x 36 high 132 1 x 17...

Страница 5: ...have been fully trained DO NOT wear any items that could get caught in the moving parts of this equipment Never place any part of your body under or near rotating members or moving parts of machinery...

Страница 6: ...protective equipment before opening or performing diagnostic measurements or testing while energized Only qualified persons should open or work within the electrical enclosure This equipment must hav...

Страница 7: ...REV I 8 6 19 7 6 If applicable Shut off disconnect the main electrical power source 7 Perform your in house lockout tag out procedure 8 Verify that all energy sources are in the off neutral state...

Страница 8: ...if present 4 3 Installation Guidelines NOTICE The customer is responsible for evaluation and guarding of any open sides of the equipment NOTICE All plumbing and wiring must meet or exceed all federal...

Страница 9: ...V I 8 6 19 9 4 4 Retrofit Packages For information on installation and setup of Caster Retrofit 29 186 and Safety Ratchet Retrofit 29 300 packages refer to corresponding Retrofit section of this manua...

Страница 10: ...B into hole on FLT frame and tighten screw at base 4 Insert vacuum wand into wand holder B and into full Gaylord 5 Place pedal hand valve in the inflate position as described below As weight in Gaylo...

Страница 11: ...ce on this equipment ensure that all energy sources are properly isolated as described in the Safety Energy Isolation section 6 2 Maintenance Schedule Periodically grease pivot pin through grease fitt...

Страница 12: ...E by removing nuts G from airbag bolts 6 Disconnect air hose K from airbag 7 Move bucket assembly A slightly forward from frame E to provide space for airbag removal 8 Unbolt and remove airbag H from...

Страница 13: ...assembly under lip of left hand side of frame and move it forward until caster assembly stops Drill holes and mount left caster assembly c Facing rear outside of the frame with caster retracted place...

Страница 14: ...installed on the FLT the FLT unit should be lowered to the floor casters raised before operation CAUTION Casters are only for use in moving FLT when bucket is EMPTY CAUTION Test caster system before...

Страница 15: ...r corner of the bucket I as shown in Figure 5 b Trace the 8 holes on the ratchet bracket M onto the bucket I c Center punch holes traced in previous step d With 21 64 drill bit drill clearance holes i...

Страница 16: ...rame Pivot Tubes 2 C Ball Valve Regulator D Frame E Airbag Bracket F Airbag Pivot Pin G Airbag H Safety Chain I Bucket J Bucket Pivot Tube K Bucket Pivot Pin L Bucket Airbag Pivot M Ratchet Bracket N...

Страница 17: ...ort V Hand Valve 8 1 3 Air Connection Food Pedal 29 900 Connect air to the ratchet as follows 1 Connect the end of the hose segment to the air inlet on the ratchet cylinder 2 Run air hose under bucket...

Страница 18: ...et operation The pawl should move as closely along the ratchet gear as possible without touching the ratchet gear 4 With the ratchet gear positioned as close as possible to the pawl without touching i...

Страница 19: ...Seller reserves the right to satisfy all of its warranty obligations by reimbursing Buyer for all amounts Buyer has paid to Seller for such product upon which Buyer shall immediately return the produ...

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