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REV I | 8/6/19

3

1. 

Introduction

We provide our customers with tools to improve product quality, increase safety and hygiene in the 

manufacturing process, and reduce operating costs. This manual is an extension of our commitment to 

the success of our customers and the safe, optimal performance of our equipment. 

1.1 

Using This Manual

The purpose of this manual is to provide equipment-specific information that can be used to train 

personnel and generate in-house procedures for safely operating and maintaining this equipment. This 

manual is intended for users with a basic understanding of industrial/automated equipment. 
The information within this manual is not intended to replace good judgement and personal 

responsibility. 

1.1.1 

Symbols

The following symbols are used in this manual to identify information on hazards and 

prevention, as well as protection of the equipment. 

DANGER

:  Indicates a hazardous situation which, if not avoided, will result in death or 

serious injury.

WARNING

:  Indicates a hazardous situation which, if not avoided, could result in death or 

serious injury.

CAUTION

:  Indicates a hazardous situation which, if not avoided, could result in minor or 

moderate injury.

NOTICE

:  Indicates a practice that is not related to personal injury. 

1.1.2 

Terms and Definitions

The list below contains common terms and abbreviations used in this manual, along with 

definitions.

Term

Definition

Supplier

Equipment manufacturer

User, Owner

Individual or corporation that utilizes 

and/or owns the equipment

Personnel, Operator

Individual employed on behalf of or by 

the user/owner

Hazard

Potential cause of harm 

In-house

Conducted from within your organization

PPE

Personal Protective Equipment

ANSI

Approved American National Standard

OSHA

Occupational Safety & Health 

Administration

Содержание AIR-THL

Страница 1: ...he right to make changes to the models from time to time No claims may be made based on the information and illustrations contained in this manual 2 The end user is solely responsible for confirming t...

Страница 2: ...ipment Planning 8 4 2 Inspection of Shipment 8 4 3 Installation Guidelines 8 4 4 Retrofit Packages 9 5 Sequence of Operation 10 5 1 Operating Sequence 10 5 2 Foot Pedal Operation 10 5 3 Hand Valve Ope...

Страница 3: ...identify information on hazards and prevention as well as protection of the equipment DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury WARNING Indica...

Страница 4: ...with Larger Bucket Additional Options 29 186 Caster Retrofit 29 300 Safety Ratchet Retrofit 29 188 Electric Vibrator 29 189 Pneumatic Vibrator Specifications Dimensions 52 x 70 5 x 36 high 132 1 x 17...

Страница 5: ...have been fully trained DO NOT wear any items that could get caught in the moving parts of this equipment Never place any part of your body under or near rotating members or moving parts of machinery...

Страница 6: ...protective equipment before opening or performing diagnostic measurements or testing while energized Only qualified persons should open or work within the electrical enclosure This equipment must hav...

Страница 7: ...REV I 8 6 19 7 6 If applicable Shut off disconnect the main electrical power source 7 Perform your in house lockout tag out procedure 8 Verify that all energy sources are in the off neutral state...

Страница 8: ...if present 4 3 Installation Guidelines NOTICE The customer is responsible for evaluation and guarding of any open sides of the equipment NOTICE All plumbing and wiring must meet or exceed all federal...

Страница 9: ...V I 8 6 19 9 4 4 Retrofit Packages For information on installation and setup of Caster Retrofit 29 186 and Safety Ratchet Retrofit 29 300 packages refer to corresponding Retrofit section of this manua...

Страница 10: ...B into hole on FLT frame and tighten screw at base 4 Insert vacuum wand into wand holder B and into full Gaylord 5 Place pedal hand valve in the inflate position as described below As weight in Gaylo...

Страница 11: ...ce on this equipment ensure that all energy sources are properly isolated as described in the Safety Energy Isolation section 6 2 Maintenance Schedule Periodically grease pivot pin through grease fitt...

Страница 12: ...E by removing nuts G from airbag bolts 6 Disconnect air hose K from airbag 7 Move bucket assembly A slightly forward from frame E to provide space for airbag removal 8 Unbolt and remove airbag H from...

Страница 13: ...assembly under lip of left hand side of frame and move it forward until caster assembly stops Drill holes and mount left caster assembly c Facing rear outside of the frame with caster retracted place...

Страница 14: ...installed on the FLT the FLT unit should be lowered to the floor casters raised before operation CAUTION Casters are only for use in moving FLT when bucket is EMPTY CAUTION Test caster system before...

Страница 15: ...r corner of the bucket I as shown in Figure 5 b Trace the 8 holes on the ratchet bracket M onto the bucket I c Center punch holes traced in previous step d With 21 64 drill bit drill clearance holes i...

Страница 16: ...rame Pivot Tubes 2 C Ball Valve Regulator D Frame E Airbag Bracket F Airbag Pivot Pin G Airbag H Safety Chain I Bucket J Bucket Pivot Tube K Bucket Pivot Pin L Bucket Airbag Pivot M Ratchet Bracket N...

Страница 17: ...ort V Hand Valve 8 1 3 Air Connection Food Pedal 29 900 Connect air to the ratchet as follows 1 Connect the end of the hose segment to the air inlet on the ratchet cylinder 2 Run air hose under bucket...

Страница 18: ...et operation The pawl should move as closely along the ratchet gear as possible without touching the ratchet gear 4 With the ratchet gear positioned as close as possible to the pawl without touching i...

Страница 19: ...Seller reserves the right to satisfy all of its warranty obligations by reimbursing Buyer for all amounts Buyer has paid to Seller for such product upon which Buyer shall immediately return the produ...

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