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15

Liebert

®

 PDX, EconoPhase Version - UM - 265133 - 29.08.2019

Tab. 5 - Condenser positioning

4.1.2 - Pipe diameter

The diameters of the connecting pipes between the conditioner and 

the condensing unit listed in Tab. d must be respected, otherwise 

the guarantee becomes invalid..

Tab. 6 - Pipe diameters (room unit - remote condenser - pump 

module)

WARNING:

 Due to higher pressure with R410A, use 

copper pipes and copper fittings with thickness 1.5mm 

when external pipe diameters are higher than 18mm 

(22 and 28mm)

STANDARD PIPE DIAMETERS 

(Valid for equivalent lengths up to 100 m)

MOD.

copper tube external diametre x thickness [mm] 

R410A

Gas

Liquid from 

condenser to PRE

Liquid from PRE 

to room unit

PX082

28 x 1.5

28 x 1.5

22 x 1.5

PX094

28 x 1.5

28 x 1.5

22 x 1.5

PX104

28 x 1.5

28 x 1.5

22 x 1.5

PX120

28 x 1.5

28 x 1.5

22 x 1.5

PX150

35 x 1.5

35 x 1.5

28 x 1.5

PX165

35 x 1.5

35 x 1.5

28 x 1.5

CONDENSER 

POSITION

CONDENSER ABOVE 

CONDITIONER

INSULATION

gas

required

liq.

required

LAYOUT

(*) Oil traps every 6 m of

 

vertical piping

(*) Oil traps every 6 m of vertical pipping. Create an oil trap on 

the horizonthal discharge line before each lift.

(**) See paragraph 1.9 - Operating limits

m

(see *)

gas

liquid

room unit

(see 

**)

1%

1%

PRE

4.1.3 - Installing pipelines

THE FOLLOWING OPERATIONS MUST BE CARRIED OUT BY 

AN EXPERIENCED REFRIGERATION TECHNICIAN.

NOTICE:

 

The discharge operation of the room unit pressurized with 

helium (at 2 bar) and the unbrazing of the bottoms from 

the connections must be carried out as last operations, 

immediately followed by the connection and emptying of the 

whole system.

1.  Lay the piping, taking note of the following:

• 

Welding:

• 

All joints must be braze-welded.

• 

Avoid butt welds by using sleeves or enlarging one 

of the pipes using a pipe opener.

• 

Use silver-based solders and the correct apparatus.

• 

Guarantee a correct weld as a refrigerant leak, or 

a faulty weld which leads to a leak later on, can 

seriously damage the air conditioner.

• 

Always use large-radius curves (bending radius at least 

equal to pipe diameter). Bend the pipes as follows: 

• 

soft copper: by hand or bending device.

• 

hard copper: use preformed curves. Do not overheat 

the pipes when welding so as to minimize oxidation.

2.  Connect the pipes to the condenser:

• 

Condensers with butt-welded pipe connections: cut the 

pipe, enlarge it and weld it to the pipeline.

• 

Condensers  with  threaded  tap  connections:  flange  the 

pipes and connect.

RESPECT THE DIRECTION OF REFRIGERANT FLOW 

(SEE LABELS ON REFRIGERANT CONNECTIONS).

3.  Wash out the pipelines as follows:

a.  Plug up the free ends of the pipes.

b.  Connect  a  helium  or  nitrogen  cylinder,  fitted  with  a 

reducer (max. pressure 10 bar), to the ¼” SAE Schrader 

valve of the condenser.

c.  Pressurize the pipes with helium or nitrogen.

d.  Unplug the pipes instantaneously.

e.  Repeat a) - d) several times.

THIS OPERATION IS IMPORTANT TO AVOID REFRIGERANT 

FILTER CLOGGING, ESPECIALLY WHEN HARD COPPER 

PIPING IS USED.

4.  Open all the room unit shut- off valve.

5.  Discharge  the  room  unit  pressurized  with  helium  (at  2  bar) 

opening the charge valves so that all the branches of the circuit 

are discharged (e.g. on the receiver, on the low pressure side 

and on the compressor delivery).

6.  Unbraze the bottoms from the connections of the room unit.

7.  Fix (weld) the pipes to the connections on the air conditioner.

8.  Connect the refrigerant safety valve to the outdoor with a 

copper pipe sized in order to satisfy the requirements of 

EN13136 (i.e. till 10m length, i 26mm).

Содержание Liebert PDX

Страница 1: ...65 kW Indoor Room Cooling Units with Modulating Capacity Econophase Version 50 Hz User Manual English Cod 265133 rev 29 08 2019 Use only with Liebert MC EconoPhase Version Liebert EconoPhase Pumped Re...

Страница 2: ...Liebert PDX EconoPhase Version UM 265133 29 08 2019...

Страница 3: ...ind the door on the left WARNING This manual was prepared to enable the end user to carry out only the operation that can be done with the panels closed Only qualified personnel are allowed to carry o...

Страница 4: ...r remote control panel or the external main switch if installed If small objects are left loose in the fans bay after any maintenance operation it may result in the object ejection at the fans start u...

Страница 5: ...ctrical heating Ampere 11 Electrical heating steps 12 Humidifier Ampere 13 Steam production capacity 14 Max unit AC Ampere 15 Max unit DC Ampere 16 Rated peak withstand current 17 Rated short time cur...

Страница 6: ...ed or Water cooled with Standard Pressure 2 way MBV Digit 16 Colour 1 Black Vertiv RAL 7021 Digit 17 High Voltage Option T Dual Power Supply parallel Magnetic circuit breaker for 10A three phases U Du...

Страница 7: ...o need to operate the compressor At lower temperatures the system switches one or both circuits from Compressor Mode to Pump Mode The pump consumes roughly 1 10th of the power consumed by the compress...

Страница 8: ...opping of the compressor which uses a lot of power and puts a great amount of stress on the components therefore we can enhance efficiency and life of the system With the Liebert PDX range we are able...

Страница 9: ...le when the outdoor temperature is low enough to provide the required temperature difference between the indoor air and the outside air This mode turns the compressors Off and turns the Liebert EconoP...

Страница 10: ...ration flow path Fig 4 Pump operation flow path Check Valve Check Valve Check Valve Compressor Condenser Evaporator Electronic Expansion Valve Solenoid Valve Pump Check Valve Condenser Compressor Chec...

Страница 11: ...t the total length should not exceed 150m between the indoor Liebert PDX unit and all outdoor equipment Cable Type Conductors 22 18AWG stranded tinned copper Twisted pair one pair is required for conn...

Страница 12: ...and the compressor s in Circuit 2 is On Some systems may not have Mixed Mode capability depending on the manufacture date Contact the factory to inquire about a software upgrade 1 8 1 EconoPhase Contr...

Страница 13: ...The fan speed will be lower for a given heat load with lower outdoor temperature in order to maintain the setpoint Because the refrigerant temperature could be below the dew point inside the indoor pi...

Страница 14: ...m tested in controlled conditions and is for reference only Tab 2 Representative Liebert EconoPhase loop temperatures at 1 6 C outdoor temperature Load Outdoor Temp C RA Temp C Circuit 1 Circuit 2 Cir...

Страница 15: ...al discharge line before each lift Liquid Return Refrigerant Piping Field Piping 1 Two refrigeration circuits provided Single refrigeration circuit shown for clarity 2 Schematic representation shown D...

Страница 16: ...perature From 26 C to 40 C Humidity ratio From 5 5 g kg to 12 g kg Relative humidity From 20 to 60 Storage conditions Temperature From 20 C to 50 C Relative humidity Max 90 RH preventing surface conde...

Страница 17: ...ely 2 4 Recommended Unit Handling Equipment 2 5 Handling the Unit While Packaged Transport unit using a fork lift or pallet jack otherwise use a crane with slings in this case use spreader bars to avo...

Страница 18: ...oning Before proceeding with the installation of all units see overall dimensions and service area drawings in Enclosure C Installation Drawings Make sure the floor can support the unit weight see poi...

Страница 19: ...em 4 1 1 General layout 1 In soft or hard copper The diameter required is stated in Tab 6 If the installer intends to use pipes of a larger diameter e g for long winding runs then consult HPAC Technic...

Страница 20: ...toward Liebert EconoPhase unit 50 8mm per 3m Components are not supplied by Liebert but are recommended for proper circuit operation and maintenance Components supplied by Liebert and must be field in...

Страница 21: ...g Welding All joints must be braze welded Avoid butt welds by using sleeves or enlarging one of the pipes using a pipe opener Use silver based solders and the correct apparatus Guarantee a correct wel...

Страница 22: ...1 5 0 076 0 812 0 751 0 681 Tab 8 Equivalent lengths m of curves shut off and non return valves Due to the small weight influence at 15 5 bar discharge temp 65 0 C only 46 36 kg m3 for R410A is consid...

Страница 23: ...isconnected as follows c1 close the cylinder cock 11a c2 close the way 5 16 SAE of the connected Schrader valves 6 Inspect all connections joints using a leak detector If a nleak is found empty the pi...

Страница 24: ...connection diagram Acceptable Power Supplies 380V to 460V Nominal Units TT System TNS System or TNC System 380V wye with solidly grounded neutral and 220V line to ground 460V wye with solidly grounded...

Страница 25: ...Vac typical value for 5s minimum motor will be switched off only by electronics no potential separation status relay is released If mains voltage returns to correct values the motor will restart autom...

Страница 26: ...tion if fitted 20 Once the system is operating under load check the various components as follows Verify that the fans are operating properly Ensure that the temperature and relative humidity are bein...

Страница 27: ...ween different solutions Dual Power Supply Parallel 2 separate power supplies during normal working mode both are present during emergency situation only the main one is present This means that during...

Страница 28: ...sensitivity to the end to avoid undesirable alarm signal because of few sporadic water drops place the sensors at a minimum distance of 500 mm from the unit base perimeter This solution assures alarm...

Страница 29: ...quiries always refer to the Component List supplied with the equipment and specify the model number serial number and if available also the part number NOTES 1 When a faulty component is replaced foll...

Страница 30: ...el or a grid to get access to the fan bays see pictures below Note Downflow Down remove floor panels positioned in front of the unit to get access to the fan section frontal grid Remove any obstacles...

Страница 31: ...Check the power supply on all phases X Check the connections for electrical and mechanical function X Check the power supply at all terminals X Measure power consumption at all connected consumers X S...

Страница 32: ...han a few minutes and in case of topping up using exclusively the oil indicated on the refrigerating compressor Normally 1 or 2 litre cans are available for this purpose once they are opened they must...

Страница 33: ...gations Where large installations are involved service companies are contracted to carry out maintenance or servicing In these cases the determination of the operator depends on the contractual and pr...

Страница 34: ...e chloride content in mg l CL 3 not less than 300 of the chloride content in mg l CL There is not reliable relationship between hardness and conductivity of the water Important do not treat the water...

Страница 35: ...w up to 10l min Pay attention in the manual drainage of the steam cylinder if the drainage network isn t able to drain 10 l min risk of water overflow on the humidifier A 2 1 Electrode humidifier comp...

Страница 36: ...ntenance see cylinder instruction sheet The life of the cylinder depends on several factors including the complete filling with lime scale and or the partial or complete corrosion of the electrodes th...

Страница 37: ...water A 4 4 Replacement and maintenance of other components Fill solenoid valve after having disconnected the cables and the tubing remove the solenoid valve and check the condition of the inlet filt...

Страница 38: ...5 160 300 200 A C 10 70mm2 Cooling Electrical heaters Dehumidification Fan s Compressor s Electrical heaters PX082 400 V 3 Ph N 50 Hz earth 76 148 100A C 10 70mm2 PX094 76 174 100A C 10 70mm2 PX104 78...

Страница 39: ...47 1 36 PX150 36 63 30 77 2x31 2x25 2x140 2x118 19 53 16 77 1 11 1 11 1 23 1 24 PX165 35 89 45 38 2x34 2x31 2x174 2x140 19 08 22 89 0 83 0 83 1 11 1 11 At standard operating conditions Filters class F...

Страница 40: ...0 17 3 barg Output 0 5 V see Control manual High Pressure Switch HP STOP 37 0 1 barg START 30 0 1 5 barg fixed setting manual reset Reset Normally closed Clogged filter differential pressure switch C...

Страница 41: ...t Aisle application increase refrigerant charge up to 10 The correct charge must be precisely defined in field starting with about 80 of the basic reference charge and following the instruction given...

Страница 42: ...ditions In Downflow Up units with predisposition for damper and plenum installation digit 18 H or L the unit is shipped with a connecting flange 50 mm high fixed on the unit top so the unit is 50 mm h...

Страница 43: ...760 760 C 70 70 With Base Frame A 2526 3326 B 840 840 C 30 30 With Legs kit A 2506 3306 B 820 820 C 30 30 Downflow Down A 2532 3332 B 846 846 C 20 20 With floor tiles support kit A 2570 3370 B 885 885...

Страница 44: ...O D 22 mm O D 22 mm O D 28 mm O D 28 mm O D 28 mm CD Condensate drain I D 20 mm HF Humidifier feed R ISO 7 1 Electrode Humidifier O D 6 mm Infrared Humidifier HD Humidifier drain I D 32 mm Electrode...

Страница 45: ...YING LIMIT EXTERNAL TO PDX UNIT 12 12 12 12 B1 B1 B2 B2 6 17 17 15 Nr DESCRIPTION 20 NTC TEMPERATURE SENSOR FOR DIGITAL COMP 19 ACCESS VALVE 1 4 18 HIGH PRESSURE TRANSDUCER 17 CHECK VALVE 10 bar 145 p...

Страница 46: ...it is fixed on it E 3 Fresh air module Downflow PX082 120 The fresh air kit optional has a G3 class filter installed on the intake side of the fan and is connected to the PDX unit with a 100 mm diamet...

Страница 47: ...drop these cartridges provide a remarkable sound power level reduction Note In downflow units it is required a flange 50 mm high to connect the plenum to the unit see E 10 E 7 Horizontal hood with gri...

Страница 48: ...n the raised floor With a correct installation the maximum admitted vertical distributed load is 600 kg m2 Footboards are designed to support distributed load as indicated above and the maximum concen...

Страница 49: ...ressure 200 kPa Size humidifier supply line for 3 8 l min with a minimum water pressure of 138 kPa Do not supply de ionized water to the humidifier Drain Water This contains the same substances dissol...

Страница 50: ...e all service and or maintenance operations must be performed by expert and qualified personnel who are aware of the necessary precautions Before performing any operations check that the humidifier is...

Страница 51: ...ew lamp s metal ends This will support the lamp and allow for thermal expansion Insert the lead wires into the junction block and torque the screws 10 Reassemble by reversing Steps 1 to 9 F 4 3 Period...

Страница 52: ...safety reason and in order to obtain optimum performance from the humidifier this manual and the HSU08RM000 manual must be read carefully Tab 1 Ultrasonic Humidifier specifications G 2 Installation T...

Страница 53: ...tains the same substances dissolved in the supply water however in larger quantities It is not toxic and can be drained into the sewerage system category 3 EN 1717 Dispose the drain hose into an ordin...

Страница 54: ...he principle of ultrasonic nebulization The mist generated in the water tank by means of the transducer is blown into the room by the built in fan The humidifier consists of nebulization modules solen...

Страница 55: ......

Страница 56: ...rks of Vertiv Co All other names and logos referred to are trade names trademarks or registered trademarks of their respective owners While every precaution has been taken to ensure accuracy and compl...

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