background image

e1nmdlCsmATEX-rev0614

www

.

versamatic

.

com

IMPORTANT

Read the safety warnings and instructions in this manual 

before pump installation and start-up. Failure to comply with 

the recommendations stated in this manual could damage the 

pump and void factory warranty.

When used for toxic or aggressive fluids, the pump should 

always be flushed clean prior to disassembly.

Airborne particles and loud noise hazards. Wear eye and ear 

protection.

Before maintenance or repair, shut off the compressed air line, 

bleed the pressure, and disconnect the air line from the pump. 

Be certain that approved eye protection and protective clothing 

are worn at all times. Failure to follow these recommendations 

may result in serious injury or death.

To be fully groundable, the pumps must be ATEX Compliant. Refer to the nomenclature page for ordering information.

Optional 8 foot long (244 centimeters) Ground Strap is available for easy ground connection.

To reduce the risk of static electrical sparking, this pump must be grounded. Check the local 

electrical code for detailed grounding instruction and the type of equipment required.

Refer to nomenclature page for ordering information.

When the pump is used for materials that tend to settle out 

or solidify, the pump should be flushed after each use to 

prevent damage. In freezing temperatures the pump should be 

completely drained between uses.

Before pump operation, inspect all fasteners for loosening 

caused by gasket creep. Retighten loose fasteners to prevent 

leakage. Follow recommended torques stated in this manual.

CAUTION

WARNING

Nonmetallic pumps and plastic components are not UV 

stabilized.  Ultraviolet radiation can damage these parts and 

negatively affect material properties. Do not expose to UV light 

for extended periods of time.

In the event of diaphragm rupture, pumped material may enter 

the air end of the pump, and be discharged into the atmosphere. 

If pumping a product that is hazardous or toxic, the air exhaust 

must be piped to an appropriate area for safe containment.

This pump is pressurized internally with air pressure during 

operation. Make certain that all fasteners are in good condition 

and are reinstalled properly during reassembly.

Take action to prevent static sparking. Fire or explosion can 

result, especially when handling flammable liquids. The pump, 

piping, valves, containers and other miscellaneous equipment 

must be properly grounded.

Safety Information

Grounding the Pump

WARNING

Take action to prevent static sparking. 

Fire or explosion can result, especially 

when handling flammable liquids. The 

pump, piping, valves, containers or  

other miscellaneous equipment must 

be grounded.

UNIVERSAL ALL AODD

WARNING

Pump not designed, tested or certified to be powered by  

compressed natural gas. Powering the pump with natural  

gas will void the warranty.

Use safe practices when lifting

kg

Содержание E Series

Страница 1: ...allic Center Sections E1 VERSA MATIC Warren Rupp Inc A Unit of IDEX Corporation 800 North Main Street Mansfield OH 44902 USA Phone 419 526 7296 www versamatic com Copyright 2014 Warren Rupp Inc All rights reserved Service Operating Manual 1 PUMP SPECS 2 INSTAL OP 3 EXP VIEW 4 WARRANTY Original Instructions ...

Страница 2: ...mperatures the pump should be completely drained between uses Before pump operation inspect all fasteners for loosening caused by gasket creep Retighten loose fasteners to prevent leakage Follow recommended torques stated in this manual CAUTION WARNING Nonmetallic pumps and plastic components are not UV stabilized Ultraviolet radiation can damage these parts and negatively affect material properti...

Страница 3: ...ngs SECTION 2 INSTALLATION OPERATION 5 Principle of Pump Operation Typical Installation Guide Troubleshooting SECTION 3 EXPLODED VIEW 8 Composite Drawings Parts List Materials Code SECTION 4 WARRANTY CERTIFICATES 10 Warranty EC Declaration of Conformity Machinery EC Declaration of Conformity ATEX 1 PUMP SPECS 2 INSTAL OP 3 EXP VIEW 4 WARRANTY ...

Страница 4: ...______________________________ VERSA MATIC MODEL IDENTIFICATION CODES X X X X X X X X X X X X X Model Pump Size Wetted Parts Non Wetted Parts Diaphragm Material Diaphragm Series Valve Ball Material Valve Seat Material Valve Seat O ring Material Construction Design Revision Level Options if applicable Model Pump Size Wetted Parts Non Wetted Parts Diaphragm Material E Elima Matic 6 1 4 A Aluminum A ...

Страница 5: ...s highly resistant to a broad range of chemicals Exhibits outstanding abrasion and impact resistance along with environmental stress cracking resistance 180 F 82 C 35 F 37 C Urethane Shows good resistance to abrasives Has poor resistance to most solvents and oils 150 F 66 C 32 F 0 C Virgin PTFE PFA TFE Chemically inert virtually impervious Very few chemicals are known to chemically react with PTFE...

Страница 6: ...rying hydraulic conditions may result in deviations in excess of 5 0 20 40 60 80 100 120 140 Discharge Head in PSI Meters Feet 240 220 200 180 160 140 120 100 80 60 40 20 0 75 70 65 60 55 50 45 40 35 30 25 20 15 10 5 0 Capacity in Liters Per Minute Capacity in U S Gallons Per Minute 0 20 40 60 80 100 0 5 10 15 20 25 30 35 40 5 10 20 30 AIR CONSUMPTION IN SCFM AIR PRESSURE IN PSI SCFM M3 HR 5 8 5 1...

Страница 7: ... 49 12 45 9 81 249 22 8 13 206 38 1 ANSI 150 DIN 325 DISCHARGE FLANGE 1 ANSI 150 DIN 325 SUCTION FLANGE 1 2 NPT AIR EXHAUST 4 12 104 65 5 13 130 30 5 50 139 70 7 16 181 86 1 66 42 16 R 25 6 35 BOTTOM VIEW 13 52 343 41 11 48 291 47 16 94 430 15 3 8 NPT AIR INLET N 325 NGE 16 94 430 15 2 50 63 50 14 75 374 65 49 12 45 9 81 249 22 8 13 206 38 1 ANSI 150 DIN 325 DISCHARGE FLANGE 1 ANSI 150 DIN 325 SUC...

Страница 8: ...sure P4 to push the fluid through the suction piping and across the suction side check valve and into the outer fluid chamber Suction side stroking also initiates the reciprocating shifting stroking or cycling action of the pump The suction diaphragm s movement is mechanically pulled through its stroke The diaphragm s inner plate makes contact with an actuator plunger aligned to shift the pilot si...

Страница 9: ...causing the pump to cycle erratically or stop operating Water in the air supply can be reduced by using a point of use air dryer Air Inlet And Priming To start the pump slightly open the air shut off valve After the pump primes the air valve can be opened to increase air flow as desired If opening the valve increases cycling rate but does not increase the rate of flow cavitation has occurred The v...

Страница 10: ...eets or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is designed for 1 1 pressure ratio at zero flow Does not apply to high pressure 2 1 units Cavitation on suction side Check suction move pump closer to product Lack of air line size PSI CFM Check the air line size length compressor capacity Excessive suction lift For lifts exceeding 20 of liquid filling the chamber...

Страница 11: ...PTFE TWO PIECE DIAPHRAGM ASY 37 40 38 41 38 40 41 39 35 36 Torque Setting 180 in lbs Torque Setting 120 in lbs Torque Setting 180 in lbs Torque 120 in Torque Setting 180 in lbs 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 10 17 18 19 20 22 23 24 25 25 26 27 28 29 30 31 32 33 34 29 29 10 19 35 36 Torque Setting 120 in lbs Torque Setting 180 in lbs Torque Setting 120 in lbs Torque Setting 180 in lbs Torqu...

Страница 12: ...ragm Assembly Elastomers Item Qty Description Part Number TPE RUBBER PTFE 2 Piece PTFE Fusion 18 2 Main Shaft O Ring P50 403 19 1 Main Shaft 685 V001 120 P50 108 20 2 Diaphragm V183xx 1 See Below Material Chart V183TF 1 V183F 21 2 Back Up Diaphragm N A V183TB N A 22 2 Inner Diaphragm Plate V181C N A 23 2 Outer Diaphragm Plate PE113 PV181TO N A 24 4 Valve Seat O Ring V90xx See Below Material Chart ...

Страница 13: ... Directivas comunitárias MANUFACTURED BY FABRIQUE PAR FABRICADA POR HERGESTELLT VON FABBRICATO DA VERVAARDIGD DOOR TILLVERKAD AV FABRIKANT VALMISTAJA PRODUSENT FABRICANTE DECLARATION DE CONFORMITE DECLARACION DE CONFORMIDAD ERKLÄRUNG BEZÜGLICH EINHALTUNG DER VORSCHRIFTEN DICHIARAZIONE DI CONFORMITÀ CONFORMITEITSVERKLARING DEKLARATION OM ÖVERENSSTÄMMELSE EF OVERENSSTEMMELSESERKLÆRING VAATIMUSTENMUK...

Страница 14: ...nder 1051 6825 MJ Arnhem The Netherlands Harmonized Standards Applied EN 13463 1 2009 Non Electrical Equipment Potentially Explosive Atmospheres Part 1 Basic Methods and Requirements EN 13463 5 2011 Non Electrical Equipment for Potentially Explosive Atmospheres Part 5 Protection by Constructional Safety Equipments 1 Elima Matic Series with any of the following materials of construction are rated t...

Отзывы: