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e1nmdlCsmATEX-rev0614

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9

 • Model E1 Non-Metallic Bolted

Composite Repair Parts List

Air Valve Assembly

Item #

Qty.

Description

Part Number

-

1

Air Valve Assembly (includes items 1-10)

031.V006.156

1

1

Valve Body

P98-102UB

2

1

Valve Spool Assembly (Includes items 3&4)

P98-105UB ASY

3

1

Large Valve Spool U-Cup

P98-105B

4

1

Small Valve Spool U-Cup

P98-105A

5

2

Metal End Cap

P98-300

6

2

End Cap Gasket (for metal)

P98-110

7

1

CT Air Diverter

P98-105CT

8

1

Air Diverter Plate

P98-106

9

1

Air Valve Gasket

P98-111UB

10

12

Mounting Screws (8 included on Air Valve Assembly)

S1001

Center Section Assembly

Item #

Qty.

Description

Part Number

Aluminum

Nickel Plated

11

1

Center Section

114.V001.157

114.V001.332

12

1

Pilot Spool ASY (includes item 13)

775.V005.000

13

7

Pilot Spool O-Rings

560.023.358

14

1

Pilot Valve Sleeve ASY (includes item 15)

755.V004.000

15

6

Pilot Valve Sleeve O-Rings

560.101.358

16

2

Shaft/Pilot Retainer

670.V002.554

10

4

Retainer Screw

S1001

17

1

Muffler

VTM-4A

Diaphragm Assembly / Elastomers

Item #

Qty.

Description

Part Number

TPE/RUBBER

PTFE 2-Piece

PTFE Fusion

18

2

Main Shaft O-Ring

P50-403

19

1

Main Shaft

685.V001.120

P50-108

20

2

Diaphragm

"V183xx-1 

(See Below Material Chart)"

V183TF-1

V183F

21

2

Back-Up Diaphragm

N/A

V183TB

N/A

22

2

Inner Diaphragm Plate

V181C

N/A

23

2

Outer Diaphragm Plate

PE113

PV181TO

N/A

24

4

Valve Seat O-Ring

"V90xx 

(See Below Material Chart)"

SV190TF

25

4

Valve Ball

"V191xx 

(See Below Material Chart)"

V191TF

Wet End Assembly

Item #

Qty.

Description

Part Number

26

4

Valve Seat

PE108

27

2

Water Chamber

PE104-ATEX

28

16

Water Chamber Bolt

SV187A

29

16

Water Chamber Washer

SV189C

30

16

Water Chamber Nut

SV185B

31

1

Discharge Manifold

PE120-ATEX

32

4

Discharge Manifold Bolt

E120A

33

1

Suction Manifold

PE120F-ATEX

34

4

Suction Manifold Bolt

E120B

29

8

Manifold Washer

SV189C

Elastomer Material Specifications

Material

Diaphragm P/N

Valve Ball P/N

O-Ring P/N

Neoprene

V183N-1

V191N

N/A

Buna Nitrile

V183BN-1

V191BN

V90BN

Viton

V183VT-1

V191VT

V90VT

Nordel

V183ND-1

V191ND

V90ND

Santoprene

V183TPEXL-1

V191TPEXL

V190XL

Hytrel

V183TPEFG

V191TPEFG

N/A

Geolast

V183G

V191G

N/A

Acetal

N/A

V191A

N/A

Stainless Steel

N/A

V191SS

N/A

MODEL SPECIFIC

3: EXP

 VIEW

Содержание E Series

Страница 1: ...allic Center Sections E1 VERSA MATIC Warren Rupp Inc A Unit of IDEX Corporation 800 North Main Street Mansfield OH 44902 USA Phone 419 526 7296 www versamatic com Copyright 2014 Warren Rupp Inc All rights reserved Service Operating Manual 1 PUMP SPECS 2 INSTAL OP 3 EXP VIEW 4 WARRANTY Original Instructions ...

Страница 2: ...mperatures the pump should be completely drained between uses Before pump operation inspect all fasteners for loosening caused by gasket creep Retighten loose fasteners to prevent leakage Follow recommended torques stated in this manual CAUTION WARNING Nonmetallic pumps and plastic components are not UV stabilized Ultraviolet radiation can damage these parts and negatively affect material properti...

Страница 3: ...ngs SECTION 2 INSTALLATION OPERATION 5 Principle of Pump Operation Typical Installation Guide Troubleshooting SECTION 3 EXPLODED VIEW 8 Composite Drawings Parts List Materials Code SECTION 4 WARRANTY CERTIFICATES 10 Warranty EC Declaration of Conformity Machinery EC Declaration of Conformity ATEX 1 PUMP SPECS 2 INSTAL OP 3 EXP VIEW 4 WARRANTY ...

Страница 4: ...______________________________ VERSA MATIC MODEL IDENTIFICATION CODES X X X X X X X X X X X X X Model Pump Size Wetted Parts Non Wetted Parts Diaphragm Material Diaphragm Series Valve Ball Material Valve Seat Material Valve Seat O ring Material Construction Design Revision Level Options if applicable Model Pump Size Wetted Parts Non Wetted Parts Diaphragm Material E Elima Matic 6 1 4 A Aluminum A ...

Страница 5: ...s highly resistant to a broad range of chemicals Exhibits outstanding abrasion and impact resistance along with environmental stress cracking resistance 180 F 82 C 35 F 37 C Urethane Shows good resistance to abrasives Has poor resistance to most solvents and oils 150 F 66 C 32 F 0 C Virgin PTFE PFA TFE Chemically inert virtually impervious Very few chemicals are known to chemically react with PTFE...

Страница 6: ...rying hydraulic conditions may result in deviations in excess of 5 0 20 40 60 80 100 120 140 Discharge Head in PSI Meters Feet 240 220 200 180 160 140 120 100 80 60 40 20 0 75 70 65 60 55 50 45 40 35 30 25 20 15 10 5 0 Capacity in Liters Per Minute Capacity in U S Gallons Per Minute 0 20 40 60 80 100 0 5 10 15 20 25 30 35 40 5 10 20 30 AIR CONSUMPTION IN SCFM AIR PRESSURE IN PSI SCFM M3 HR 5 8 5 1...

Страница 7: ... 49 12 45 9 81 249 22 8 13 206 38 1 ANSI 150 DIN 325 DISCHARGE FLANGE 1 ANSI 150 DIN 325 SUCTION FLANGE 1 2 NPT AIR EXHAUST 4 12 104 65 5 13 130 30 5 50 139 70 7 16 181 86 1 66 42 16 R 25 6 35 BOTTOM VIEW 13 52 343 41 11 48 291 47 16 94 430 15 3 8 NPT AIR INLET N 325 NGE 16 94 430 15 2 50 63 50 14 75 374 65 49 12 45 9 81 249 22 8 13 206 38 1 ANSI 150 DIN 325 DISCHARGE FLANGE 1 ANSI 150 DIN 325 SUC...

Страница 8: ...sure P4 to push the fluid through the suction piping and across the suction side check valve and into the outer fluid chamber Suction side stroking also initiates the reciprocating shifting stroking or cycling action of the pump The suction diaphragm s movement is mechanically pulled through its stroke The diaphragm s inner plate makes contact with an actuator plunger aligned to shift the pilot si...

Страница 9: ...causing the pump to cycle erratically or stop operating Water in the air supply can be reduced by using a point of use air dryer Air Inlet And Priming To start the pump slightly open the air shut off valve After the pump primes the air valve can be opened to increase air flow as desired If opening the valve increases cycling rate but does not increase the rate of flow cavitation has occurred The v...

Страница 10: ...eets or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is designed for 1 1 pressure ratio at zero flow Does not apply to high pressure 2 1 units Cavitation on suction side Check suction move pump closer to product Lack of air line size PSI CFM Check the air line size length compressor capacity Excessive suction lift For lifts exceeding 20 of liquid filling the chamber...

Страница 11: ...PTFE TWO PIECE DIAPHRAGM ASY 37 40 38 41 38 40 41 39 35 36 Torque Setting 180 in lbs Torque Setting 120 in lbs Torque Setting 180 in lbs Torque 120 in Torque Setting 180 in lbs 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 10 17 18 19 20 22 23 24 25 25 26 27 28 29 30 31 32 33 34 29 29 10 19 35 36 Torque Setting 120 in lbs Torque Setting 180 in lbs Torque Setting 120 in lbs Torque Setting 180 in lbs Torqu...

Страница 12: ...ragm Assembly Elastomers Item Qty Description Part Number TPE RUBBER PTFE 2 Piece PTFE Fusion 18 2 Main Shaft O Ring P50 403 19 1 Main Shaft 685 V001 120 P50 108 20 2 Diaphragm V183xx 1 See Below Material Chart V183TF 1 V183F 21 2 Back Up Diaphragm N A V183TB N A 22 2 Inner Diaphragm Plate V181C N A 23 2 Outer Diaphragm Plate PE113 PV181TO N A 24 4 Valve Seat O Ring V90xx See Below Material Chart ...

Страница 13: ... Directivas comunitárias MANUFACTURED BY FABRIQUE PAR FABRICADA POR HERGESTELLT VON FABBRICATO DA VERVAARDIGD DOOR TILLVERKAD AV FABRIKANT VALMISTAJA PRODUSENT FABRICANTE DECLARATION DE CONFORMITE DECLARACION DE CONFORMIDAD ERKLÄRUNG BEZÜGLICH EINHALTUNG DER VORSCHRIFTEN DICHIARAZIONE DI CONFORMITÀ CONFORMITEITSVERKLARING DEKLARATION OM ÖVERENSSTÄMMELSE EF OVERENSSTEMMELSESERKLÆRING VAATIMUSTENMUK...

Страница 14: ...nder 1051 6825 MJ Arnhem The Netherlands Harmonized Standards Applied EN 13463 1 2009 Non Electrical Equipment Potentially Explosive Atmospheres Part 1 Basic Methods and Requirements EN 13463 5 2011 Non Electrical Equipment for Potentially Explosive Atmospheres Part 5 Protection by Constructional Safety Equipments 1 Elima Matic Series with any of the following materials of construction are rated t...

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