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Vernacare Technical Manual

Contents

Declaration of Conformity

Page 01

Warranty

Page 02

Section 1 -

Specifications

Page 05

Section 2 -

Installation & Commissioning

Page 08

Section 3 -

General Description

Page 15

Section 4 -

Outer Casing

Page 17

Section 5 -

Motor Assembly

Page 18

Section 6 -

Diaphragm Valve Assembly

Page 19

Section 7-

Lid Arm Assembly

Page 20

Section 8 -

Top Cover Assembly

Page 22

Section 9 -

Hopper Vent Arrangement

Page 23

Section 10 -

Water Distribution

Page 24

Section 11 -

PCB

Page 25

Section 12 -

Electrical Enclosure

Page 26

Section 13 -

Sensor Terminal

Page 26

Section 14 -

Additional Items & Kits

Page 26

Appendix A -

Manual Pump and Outlet Buttons

Page 28

Appendix B -

Motor Terminal Wiring

Page 29

Appendix C -

Motor Electrical Box Plug & Socket Connectors

Page 30

Appendix D -

Orientation of Diodes for Solenoid Valve Coil Terminals

Page 30

Appendix E -

Suggested Periodic maintenance

Page 31

Содержание Vortex+

Страница 1: ...Vortex Technical Manual www vernacare com NOV 2017...

Страница 2: ...Page 20 Section 8 Top Cover Assembly Page 22 Section 9 Hopper Vent Arrangement Page 23 Section 10 Water Distribution Page 24 Section 11 PCB Page 25 Section 12 Electrical Enclosure Page 26 Section 13...

Страница 3: ...r DIRECTIVE EC Directive 2014 30 EU EC Directive 2006 42 EC EC Directive 2014 35 EU EC Directive 2002 95 EC RoHS EC Directive 2011 65 EU RoHS 2 EC Directive 2002 96 EC WEEE STANDARDS IEC EN61010 1 200...

Страница 4: ...technical manual 2 The Vortex must be commissioned by a person authorised by Vernacare failure to do so may invalidate the warranty 3 Unauthorised modifications may invalidate the warranty if not car...

Страница 5: ...d of in the Vortex macerator 1 2 Dimensions The dimensions of the Vernacare Vortex are shown on page 9 Figure 1 1 3 Handling The weight of the Vernacare Vortex complete with pallet and packaging is 83...

Страница 6: ...y a 5 amp fuse 1 5 Water requirements Inlet supply Cold water ONLY with flow rate of 18 l min 4 gals min nominal Nominal overall usage 25 litres 10 per cycle 1 6 Drainage A 2 inch 50mm P Trap compress...

Страница 7: ...E Water inlet warning pipe connections can be made to either the left or right hand side of the machine 2 Drain Connector ALL DIMENSIONS IN mm 2 Mounting Holes 9 Dimensions of the Vernacare Vortex Wat...

Страница 8: ...m the water tank overflow weir Check that the unit is level in both directions 230 Volt Machine 16 Amp MCB to BS EN60898 Type C or alternatively fused 16 Amp to I E C 60269 4 An appropriate I E C Appr...

Страница 9: ...r in place The restrictor should be left in place on tank fed installations with heads above 50ft or mains fed installations with pressures above 1 5 bar 25psi In all other circumstances the flow rest...

Страница 10: ...to soil drain is the shortest with minimum number of bends If necessary use long radius or swept bends never short or 90 elbows The waste must be run separately to the soil stack or drain Ensure that...

Страница 11: ...pe C or fused 16 Amp to IEC 60269 Notes 1 All electrical installation to comply with current I E E regulations 2 Mains supplies to be protected by 1 Phase 230v 16 Amp approved I E C fuse 1 Phase 110v...

Страница 12: ...nominal voltage 2 5 Commissioning After installation to ensure warranty validity the machine should be commissioned by a Vernacare technician OR in the case of an overseas installation by a Vernacare...

Страница 13: ...in the chamber due to a blockage of the drain outlet LOW WATER There is insufficient water in the water supply tank POWER FAIL There has been an interruption to the mains power supply cycle The motor...

Страница 14: ...ber of cycles since the machine was last serviced The TOTAL cycle display counts every machine cycle and is not resettable unless the machine is reprogramed The SERVICE count is reset by the engineer...

Страница 15: ...ls the operation and timing of the water pump the cutter motor and the inlet outlet and deodoriser solenoid valves Shortly after commencement of the cycle the water pump starts to take water from the...

Страница 16: ...small quantity of deodoriser is dispensed from the storage reservoir into the chamber removing any odours that may be present In the event of the deodoriser reservoir being empty the cycle will contin...

Страница 17: ...Front Cover 9200531 1 2 Foot Sensor Housing 9200531 1 3 M6 x 20 Panel Screw x2 9750023 2 2 RH Side Panel 9200610 3 3 LH Side Panel 9200611 4 Deodoriser Cap Kit 9207013 4 1 Deodoriser Tank Cap 9200206...

Страница 18: ...693 1 5 Cutter Motor Adaptor 9200402 1 6 Mechanical Seal 9753005 2 Vortex Mechanical Seal Kit 9207006 1 6 Mechanical Seal 9753005 2 2 V Seal 9753000 3 Vortex Blade Kit 9207015 3 1 Top Cutter Blade 920...

Страница 19: ...Spring Kit 9207012 1 1 Diaphragm 9200304 1 2 Diaphragm Spring 9200333 1 3 Retaining Pin 9750085 2 Diaphragm Fastening Kit 9207016 2 1 Grub Screw x 8 9200326 2 2 Three Lobed Nut x 8 9200327 3 3 Water...

Страница 20: ...Page 20 SECTION 7 Lid Arm Assembly 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 1 10 1 11 1 12 1 13 1 14 1 15 1 16 1 17 1 18 1 19 1 20 1 20 1 22 1 23 1 24...

Страница 21: ...Spray Washer 9200117 1 10 Self Tapping Screw x2 9200120 1 11 Lid Spacer Short x2 9200122 1 12 Lid Spacer Long x2 9200856 1 13 M5 Nyloc Nut x4 9750012 1 14 Arm Inlet Pipe 9200162 1 15 D8 Spring Washer...

Страница 22: ...mbly Kit 9207035 1 1 Top Cover 9200841 1 2 Lid Seal 9200159 1 3 Lid Seal Clip 9200152 1 4 Start Switch Keypad 9200534 1 5 Display Screen 9200819 1 6 Display Membrane 9200535 2 Deodoriser Cap Kit 97070...

Страница 23: ...connector 2 which allows the foul air which is displaced whilst water is filling the hopper to be vented into the drain The vent connector is fitted with a non return valve push fit into connector wit...

Страница 24: ...Pozi Screw Button Head 9200212 N A Float Valve Bracket 9200211 N A M4 Plain Washers 9200540 2 2 Deodoriser Tank Kit 9207009 N A Deodoriser Tank 9200207 3 3 2 P trap Kit 9207008 N A Hose Clips 60mm 975...

Страница 25: ...Valve s Cable Connection Data Cable Connection Start Button Cable Connection IFM Sensor Cable Connection Pressure Transducer Cable Connection Auto Start Jumper Plug Connection Software Fob Cable Conn...

Страница 26: ...sor Terminal Detail of Sensor Terminal The terminal is located on the underside of the motor support plate It acts as a hub to connect 4 sensors to the PCB via M12 jumper plugs There are 6 connection...

Страница 27: ...9 Start Switch Keypad 9200534 Electronic Rotary Latch 9200869 Power Supply Unit 110V Outside UK 9200941 Vortex Actuator Controller 9200855 Solenoid Diode kit 9207019 Water Disinfectant Cable Kit 92070...

Страница 28: ...en the drain outlet diaphragm and allow the contents to empty into the main drain Additionally the water pump can be run manually to help with the drainage If the water tank is full during a cycle whe...

Страница 29: ...check for Vortex Macerator Note Readings are for a product load of four bottles VOLTAGE PHASE NOM RUNNING LOAD MAX LOAD MAX PEAK 110 1 2 5 to 4 8 amp 6 1 to 12 7 amp 44 amp 200 1 2 9 to 3 5 amp 6 3 t...

Страница 30: ...box plug and socket connections Power Supply230V AC socket plug Power Supply 110V AC socket plug Appendix D Motor socket plug Orientation of Diodes for drain inlet and drain outlet solenoid valve coil...

Страница 31: ...if the water level is low in the hopper 10 Check all plumbing pipe work and connections for leaks 11 Check that the solenoid valve filters are clean 12 Check for water at the seal flush pipe during t...

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