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34

WinterWarm Fireplace Insert or System

2000941

Prepare and Install the WinterWarm Front 

Do not remove the WinterWarm Front from its ship-
ping container until the directions indicate to do so. The 
installation of the front is much easier if you partially 
assemble some of the components before removing it 
from the container.  
Refer to the Figure 52 for the location in the shipping 
container of the various parts. Also clear a “grab-space” 
nearby where you can keep handy the tools you’ll be 
using (Phillips-head screwdriver, 11/32” (9mm) wrench, 
7/16” (11mm) wrench, 9/16” (14mm) wrench  and utility 
knife) as well as the various parts you’ll be removing.

1.  Open the Shipping Container.

 Remove the straps 

securing the shipping container and then remove 
its top. Among the parts you’ll see in the box is the 
WinterWarm front (lying face down) a bubble-pack of 
parts, and boxes containing the mantel and latticework 
panels. To orient yourself for the following directions, 
stand so that the bubble pack is nearest your feet and 
the solid top cross-piece of the front (the “spandrel”) is 
farthest away.  

2.  Unpack the Mantel, Latticework Panels, and Air 
Dividers. 

Remove the large box on top containing the 

mantel, and the two boxes beneath it containing the 
latticework panels, and set them aside. Also remove 
the two air dividers that are 

packed in the edge of the 

carton next to the top of the front.

3.  Loosen the Bolts in the Spandrel and the Top 
Grille.

 The solid top cross-piece of the front (the “span-

drel”) is attached to the column sides with four bolts, 
two per side. Also, the top grille of the front is secured 
to the spandrel with two bolts. These fasteners should 
be loosened (not removed) while installing the front so 
that it will be easier to align the sides. These bolts must 
be re-tightened once the sides are in their permanent 
position.

4.  Remove the Packing Straps and Discard Them.

 

These flat steel bars are secured by one bolt on each 
side to the base of the column. Once you have re-
moved the bolts, lift the top of the WinterWarm front 
and drag it slightly forward until it rests on the edge of 
the shipping carton. This will create enough room in the 
carton to slide the packing straps off the bottom of the 
front column. The packing straps will not be used again 
and may be discarded.

5.  Unpack the Remaining Parts.

Slice open the bubble pack with your utility knife and 
remove the electric cord, the hardware package, and 
the two mantel end caps.  
Open the boxes containing the mantel and latticework 
panels and remove the contents. Set all of these items 
aside.

6.  Empty the Contents of the Hardware Package 
onto your Grab Space. 
7.  Attach the Front to the Fire Chamber.

With assistance, lift the front into position against the 
Fire Chamber, starting with the left side. Move it behind 
the protruding load door hinge halves. Swing the right 
side into position.
It may be necessary to adjust one of the levelling 
screws to align the clevis of the front to the fire cham-
ber.

1

2

3

4

5

KT226

rod thru lattice

5/21/01   djt

Control 

Rod

Correct 

slot is 

5th from 

bottom

Latticework Panel

KT226

Fig. 53

  To find the correct space in the latticework panel for 

the outside air control rod, locate the second vertical row of 
“diamonds” from the left and count five spaces up from the 
bottom.

FP1130

WW front & parts

6/01

Spandrel

Top Grille

Air Dividers (Do 

not overlook 

them!)

Steel-

band 

Packing 

Strap

Winter-

Warm Front

Electric Cable

Hardware Pack

Mantel End Cap

FP1130

Fig. 52

  The WinterWarm front and its related parts are shown 

here after three separate boxes containing the mantel and 
latticework panels have been removed. For easiest assembly 
and installation, follow the sequence of the directions exactly.

Mantel End 

Cap

Содержание Winter warm 2100

Страница 1: ...THE INSTALLATION INSTRUCTIONS FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH CONTACT LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION...

Страница 2: ...mplete details on WinterWarm performance and speci cations please refer to page 3 The WinterWarm is designed tested and listed for burning wood Do not burn other fuels We recommend that you hire a pro...

Страница 3: ...f the fuel used Figure shown is based on maximum fuel con sumption obtained under laboratory conditions and on average ef ciencies These values are based on operation in building code conforming homes...

Страница 4: ...setting you select The Damper The damper directs air ow within the replace The damper is operated by moving the lever located above the upper right corner of the door It has two positions Open to star...

Страница 5: ...Settings that Work Best for You No single air control setting will t every situation Each installation will differ depending on the quality of the fuel the amount of heat desired and how long you wish...

Страница 6: ...prevent it from operating properly Never burn cardboard or loose paper except for kindling purposes Never burn coal doing so can produce soot or large akes of char or y ash that can coat the combusto...

Страница 7: ...ward the back of the stove light them and close the doors This should heat the chimney enough to initiate a draft Once the draft is established open the front door and light the rest of the fuel from...

Страница 8: ...ays leave the damper open when operating the WinterWarm with the screen in the open re mode To change cassettes use this procedure Let the WinterWarm cool completely Open the door Loosen the two short...

Страница 9: ...gly Two light coats are better than one heavy one Care of the Porcelain Enamel Surface Use a soft brush as necessary Do not use water or other liquids on your WinterWarm Fingerprints usually can be bu...

Страница 10: ...replace the gasket following the directions below How to Replace Gaskets Your WinterWarm uses rope type berglass gaskets to make a tight seal between some parts With use par ticularly on those parts...

Страница 11: ...corner which hold the cassette to the door frame Swing the clips out of the way Tilt the cas sette away from the door frame and lift up Use caution when handling a cassette that contains broken glass...

Страница 12: ...heck the damper seal for gap or rattle 6 When the set screw position provides a good seal tighten the lock nut Be careful not to overtighten the set screw Use the Coarse Adjustment Only If Necessary F...

Страница 13: ...you have ruled out any other possible causes for a decline in performance you may proceed with an inspection of the combustor Inspection and Removal of the Combustor Before you begin observe the basic...

Страница 14: ...performance taking particular note of the smoke observation test described on Page 11 If a problem persists contact your local dealer for fur ther advice about your particular situation The Chimney Sy...

Страница 15: ...ecting the sections taking them outside and removing any deposits with a stiff wire brush Reinstall the con nector sections after cleaning being sure to secure the individual sections with sheet metal...

Страница 16: ...RHEOSTAT N G I H N H 15 Left Receptacle B A 1 10 5 7 12 20 16 3 1 4 2 1 2 PH4 P H2 N G I H N H Right Receptacle 19 23 14 22 18 On Front Assembly Legend Black Wire Hot White Wire Neutral Green Wire Gro...

Страница 17: ...y tiles straight or exible stain less steel pipe or a poured in place liner An unlined chimney must be relined professionally Chimney height should be no less than 15 4 6m above the hearth and no more...

Страница 18: ...rm that the Winter Warm will t into your masonry replace X FP1085 WinterWarm clearances 3 01 C A B Fireplace Clearances Masonry Fireplace System Fireplace Cabinet A Mantel 38 978 mm 43 1092 mm B Top...

Страница 19: ...actor of a given material you can use this same formula to calculate its required thickness for approved hearth protection NOTE Any oor protector thicker than 9 16 14mm will require elevating the rech...

Страница 20: ...tor attached to the WinterWarm ue collar must make a positive ue connection where required by code A Relined Chimney There are a number of ttings available from your Ver mont Castings Authorized Deale...

Страница 21: ...the Fireplace If your installation will include the optional surround panels assemble them according to the instructions packed with the panels Lean the nished assembly against the chase front The CF...

Страница 22: ...re Protection Association ANSI NFPA 211 1988 Standard for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances or in Canada CSA B365 Your local Vermont Castings Authorized Dealer or your local...

Страница 23: ...should extend at least 15 4 6 m and not more than 35 10 6 m above the hearth surface If the chimney above the roof line is enclosed in a chase the chimney must extend at least 3 914 mm above the top o...

Страница 24: ...rm shroud and it should terminate at an outside air source It may not terminate in a garage or basement nor near another fuel fed ap pliance The air inlet must be covered by a wire mesh screen not inc...

Страница 25: ...n the height of the framed chase is required to retain adequate clearance When the oor protector is installed ush the Winter Warm cabinet rests on plywood shimming that brings it level with the nished...

Страница 26: ...rials must be noncombustible Their maximum thickness including noncombustible backing and adhesive should not exceed 13 16 20 mm Combustible edge molding must not protrude into the room more than 2 51...

Страница 27: ...ble limits it is entirely permissible to extend noncombustible facing materials beyond those limits to achieve a particular decorative effect 5 Despite the most careful planning and the latitude provi...

Страница 28: ...drill the fastener holes Fig 41 Do not install the plate at this time FP1119 anchor plate Convection Air Outlets Front Anchor Plate Flue Opening FP1119 Fig 41 The anchor plate mounts on top of the cab...

Страница 29: ...into the room more than 2 51mm from the panel surface 37 950mm 40 1026mm FP1122 upper trim panel ends 5 23 01 djt Combustible Limits Notch for Power Cord FP1122 Fig 44 Make sure you secure the ends of...

Страница 30: ...nge perpendicular to the housing When properly installed this ange rests on the elevated platform and is fastened to it with screws The back side of the blower housing has a ange that rises parallel t...

Страница 31: ...g a 5 32 4mm bit drill through the drywall and duct box anges and install the grilles with the Phillips at head black oxide screws Once the vent grilles have been installed you are ready to complete t...

Страница 32: ...in the secondary combustion chamber Your dealer can provide details on the probes that are available If you have purchased a probe install it at this time Remove the twelve hex head sheet metal screws...

Страница 33: ...he duct from the shroud and drill holes in the shroud with a 1 8 3 mm drill bit Install the Outside Air Duct on the shroud using a total of eight screws Check the level of the Duct once more before ti...

Страница 34: ...These bolts must be re tightened once the sides are in their permanent position 4 Remove the Packing Straps and Discard Them These at steel bars are secured by one bolt on each side to the base of the...

Страница 35: ...re box It is secured by two Phillips pan head machine screws Also remove the nylon cord set clamp from the top of the spacer on the left wire box and lay it aside for completing this step NOTE The pow...

Страница 36: ...his orien tation The damper will not operated properly with the linkage exed to the front Thread each rod into the lever until it reaches the nut Tighten the two hex nuts against the levers The pri ma...

Страница 37: ...Align the two tapped holes in each capital with the two holes in each end of the mantel and thread in two 3 4 19mm hex head cap screws and two washers Do not tighten these cap screws with a wrench lea...

Страница 38: ...113 112 75 105 14 106 54 7 34 34 15 40 57 2 76 2 73 85 66 2 62 2 63 72 71 34 34 79 135 33 133 60 61 60 37 55 35 38 126 38 53 52 52 53 51 57a 54 58 59 84 134 135 52 83 56 117 118 129 109 108 107 121 A...

Страница 39: ...489 45 10 24 x 1 4 Phillips Pan Head Screw 1200980 46 Secondary Air Flap 1601490 47 Shim Ring 18 Ga Nickel 1201986 48 Secondary Air Link 1601486 49 Secondary Air Coverplate 1604505 50 1 4 20 x 3 8 Phi...

Страница 40: ...rm Large Insert Model 2100 Part Name Classic Sand Midnight Mantel 1301278 1321278 1341278 Left Cap 1301289 1321289 1341289 Right Cap 1301290 1321290 1341290 Outer Trim 1301303 1321303 1341303 Spandrel...

Страница 41: ...meri Tec Model HS 8 SP NA 8 L3 8 L2 8 L18 8 L1 8 L8 8 E15 8 E30 8 RSA 8 FC 8 CPR 8 CC 8 CPE 8BM 8F 8FPA 8FPB 8FA 8FB 8FBB 8ST 8S 8TG AP NA 8TG 36 8TG 24 8TG 18 8TG 12 8TG 6 8TG A15 8TG A30 8TG IS 8TG...

Страница 42: ...y surfaces provides more places for creosote and y ash to deposit It is important to follow the operating instructions in order to minimize these deposits and to periodically inspect your catalyst for...

Страница 43: ...your woodburning stove prior to accepting it for any damage to the enamel 3 This warranty does not cover misuse of the stove as de scribed in the Owner s Guide nor does it cover any stove which has be...

Страница 44: ...CFM Corporation 410 Admiral Blvd Mississauga Ontario Canada L5T 2N6 800 668 5323 www cfmcorp com CFM Corporation...

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