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12

WinterWarm Fireplace Insert or System

2000941

Adjust the Damper as Needed

Examine your WinterWarm’s damper after the first 50 
hours of use and adjust it if necessary.  Thereafter, 
check the damper at least once a year and adjust as 
needed.
Both fine and coarse adjustments to the damper are 
possible. Begin with the fine adjustment, which modifies 
the pressure on the damper plate directly; it will take 
care of most sealing problems. Proceed to the coarse 
adjustment, which adjusts the pressure at the damper 
latch, only if you cannot achieve a satisfactory seal with 
the fine adjustment.
To inspect how well the damper seals, first make sure 
that the fire is out and that the WinterWarm is cool. 
Open the front door, and close and lock the damper.  
Visually inspect the seal between the damper plate and 
the damper frame; there should be no gaps. Now, push 
gently on the damper — there should be some give, but 
no rattle.  If there is a gap in the seal or a rattle, adjust 
the damper.

3.  With the damper open, loosen the latch retaining 

screw.

4.  Move the latch approximately 1/8” (3mm) to the 

right, and retighten the retaining screw.

5.  Close and lock the damper, and check for gap and 

rattle.  Adjust the set screw as described under “Fine 
Adjustment.”

Repeat the coarse adjustment if necessary.
For further assistnce, contact your Vermont Castings’ 
Dealer.

FP1080

Winter Warm

Damper view

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Damper Adjustment Screw

Damper

Lock Nut

Left 

Throat Half

Throat Retainer Clip

Right Throat 

Half

FP1080

Fig. 12

  A view of the damper as seen through the front door.

Try the Fine Adjustment First

1.  Open the door.
2.  Close and lock the damper.
3.  Locate the damper adjustment set-screw in the cen-

ter of the damper plate, and loosen its lock nut.

4.  Turn the set-screw 1/4 to 1/2 turn clockwise.
5.  Check the damper seal for gap or rattle.
6.  When the set screw position provides a good seal, 

tighten the lock nut. Be careful not to overtighten the 
set screw.

Use the Coarse Adjustment Only If Necessary

Follow Steps 1-3 of the fine adjustment procedure, 
then;
1.  Turn the set screw counter-clockwise several full 

turns.

2.  Lift off the mantel piece to expose the damper latch.

FP1081

WinterWarm

damper 

adjustment

3/28/01  djt

Damper Latch

Latch Retaining Screw

Shroud

Damper 

Control 

Rod

FP1081

Fig. 13

  With the mantel removed, the damper latch is ex-

posed for adjustment.

Care of the Catalytic Combustor 

 

This wood heater contains a catalytic combustor, which 
needs regular inspection and periodic replacement 
for proper operation. It is against the law in the United 
States to operate this wood heater in a manner incon-
sistent with operating instructions in this manual, or if 
the catalytic element is deactivated or removed. 
Under normal operating conditions, the catalytic com-
bustor should remain active for two to six years (de-
pending on the amount of wood burned). However, it 
is important to monitor the combustor periodically to 
ensure that it is functioning properly, as well as to de-
termine when it needs to be replaced. A non-functioning 
combustor will result in a loss of heating efficiency, and 
an increase in creosote and emissions.
The combustor should be visually inspected “in place” 
for fly ash accumulation and physical damage three 
times per year. Actual removal of the combustor is not 
recommended unless a more detailed inspection is war-
ranted because of diminished performance as outlined 
below.  
The refractory package that houses the catalytic com-
bustor should be inspected annually for a build-up of fly 
ash and cleaned if necessary. This may be done during 
examination of the catalytic combustor.
The catalytic combustion system includes an air supply 
for secondary combustion. The probe which controls 
the supply should also be inspected annually.

Содержание Winter warm 2100

Страница 1: ...THE INSTALLATION INSTRUCTIONS FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH CONTACT LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION...

Страница 2: ...mplete details on WinterWarm performance and speci cations please refer to page 3 The WinterWarm is designed tested and listed for burning wood Do not burn other fuels We recommend that you hire a pro...

Страница 3: ...f the fuel used Figure shown is based on maximum fuel con sumption obtained under laboratory conditions and on average ef ciencies These values are based on operation in building code conforming homes...

Страница 4: ...setting you select The Damper The damper directs air ow within the replace The damper is operated by moving the lever located above the upper right corner of the door It has two positions Open to star...

Страница 5: ...Settings that Work Best for You No single air control setting will t every situation Each installation will differ depending on the quality of the fuel the amount of heat desired and how long you wish...

Страница 6: ...prevent it from operating properly Never burn cardboard or loose paper except for kindling purposes Never burn coal doing so can produce soot or large akes of char or y ash that can coat the combusto...

Страница 7: ...ward the back of the stove light them and close the doors This should heat the chimney enough to initiate a draft Once the draft is established open the front door and light the rest of the fuel from...

Страница 8: ...ays leave the damper open when operating the WinterWarm with the screen in the open re mode To change cassettes use this procedure Let the WinterWarm cool completely Open the door Loosen the two short...

Страница 9: ...gly Two light coats are better than one heavy one Care of the Porcelain Enamel Surface Use a soft brush as necessary Do not use water or other liquids on your WinterWarm Fingerprints usually can be bu...

Страница 10: ...replace the gasket following the directions below How to Replace Gaskets Your WinterWarm uses rope type berglass gaskets to make a tight seal between some parts With use par ticularly on those parts...

Страница 11: ...corner which hold the cassette to the door frame Swing the clips out of the way Tilt the cas sette away from the door frame and lift up Use caution when handling a cassette that contains broken glass...

Страница 12: ...heck the damper seal for gap or rattle 6 When the set screw position provides a good seal tighten the lock nut Be careful not to overtighten the set screw Use the Coarse Adjustment Only If Necessary F...

Страница 13: ...you have ruled out any other possible causes for a decline in performance you may proceed with an inspection of the combustor Inspection and Removal of the Combustor Before you begin observe the basic...

Страница 14: ...performance taking particular note of the smoke observation test described on Page 11 If a problem persists contact your local dealer for fur ther advice about your particular situation The Chimney Sy...

Страница 15: ...ecting the sections taking them outside and removing any deposits with a stiff wire brush Reinstall the con nector sections after cleaning being sure to secure the individual sections with sheet metal...

Страница 16: ...RHEOSTAT N G I H N H 15 Left Receptacle B A 1 10 5 7 12 20 16 3 1 4 2 1 2 PH4 P H2 N G I H N H Right Receptacle 19 23 14 22 18 On Front Assembly Legend Black Wire Hot White Wire Neutral Green Wire Gro...

Страница 17: ...y tiles straight or exible stain less steel pipe or a poured in place liner An unlined chimney must be relined professionally Chimney height should be no less than 15 4 6m above the hearth and no more...

Страница 18: ...rm that the Winter Warm will t into your masonry replace X FP1085 WinterWarm clearances 3 01 C A B Fireplace Clearances Masonry Fireplace System Fireplace Cabinet A Mantel 38 978 mm 43 1092 mm B Top...

Страница 19: ...actor of a given material you can use this same formula to calculate its required thickness for approved hearth protection NOTE Any oor protector thicker than 9 16 14mm will require elevating the rech...

Страница 20: ...tor attached to the WinterWarm ue collar must make a positive ue connection where required by code A Relined Chimney There are a number of ttings available from your Ver mont Castings Authorized Deale...

Страница 21: ...the Fireplace If your installation will include the optional surround panels assemble them according to the instructions packed with the panels Lean the nished assembly against the chase front The CF...

Страница 22: ...re Protection Association ANSI NFPA 211 1988 Standard for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances or in Canada CSA B365 Your local Vermont Castings Authorized Dealer or your local...

Страница 23: ...should extend at least 15 4 6 m and not more than 35 10 6 m above the hearth surface If the chimney above the roof line is enclosed in a chase the chimney must extend at least 3 914 mm above the top o...

Страница 24: ...rm shroud and it should terminate at an outside air source It may not terminate in a garage or basement nor near another fuel fed ap pliance The air inlet must be covered by a wire mesh screen not inc...

Страница 25: ...n the height of the framed chase is required to retain adequate clearance When the oor protector is installed ush the Winter Warm cabinet rests on plywood shimming that brings it level with the nished...

Страница 26: ...rials must be noncombustible Their maximum thickness including noncombustible backing and adhesive should not exceed 13 16 20 mm Combustible edge molding must not protrude into the room more than 2 51...

Страница 27: ...ble limits it is entirely permissible to extend noncombustible facing materials beyond those limits to achieve a particular decorative effect 5 Despite the most careful planning and the latitude provi...

Страница 28: ...drill the fastener holes Fig 41 Do not install the plate at this time FP1119 anchor plate Convection Air Outlets Front Anchor Plate Flue Opening FP1119 Fig 41 The anchor plate mounts on top of the cab...

Страница 29: ...into the room more than 2 51mm from the panel surface 37 950mm 40 1026mm FP1122 upper trim panel ends 5 23 01 djt Combustible Limits Notch for Power Cord FP1122 Fig 44 Make sure you secure the ends of...

Страница 30: ...nge perpendicular to the housing When properly installed this ange rests on the elevated platform and is fastened to it with screws The back side of the blower housing has a ange that rises parallel t...

Страница 31: ...g a 5 32 4mm bit drill through the drywall and duct box anges and install the grilles with the Phillips at head black oxide screws Once the vent grilles have been installed you are ready to complete t...

Страница 32: ...in the secondary combustion chamber Your dealer can provide details on the probes that are available If you have purchased a probe install it at this time Remove the twelve hex head sheet metal screws...

Страница 33: ...he duct from the shroud and drill holes in the shroud with a 1 8 3 mm drill bit Install the Outside Air Duct on the shroud using a total of eight screws Check the level of the Duct once more before ti...

Страница 34: ...These bolts must be re tightened once the sides are in their permanent position 4 Remove the Packing Straps and Discard Them These at steel bars are secured by one bolt on each side to the base of the...

Страница 35: ...re box It is secured by two Phillips pan head machine screws Also remove the nylon cord set clamp from the top of the spacer on the left wire box and lay it aside for completing this step NOTE The pow...

Страница 36: ...his orien tation The damper will not operated properly with the linkage exed to the front Thread each rod into the lever until it reaches the nut Tighten the two hex nuts against the levers The pri ma...

Страница 37: ...Align the two tapped holes in each capital with the two holes in each end of the mantel and thread in two 3 4 19mm hex head cap screws and two washers Do not tighten these cap screws with a wrench lea...

Страница 38: ...113 112 75 105 14 106 54 7 34 34 15 40 57 2 76 2 73 85 66 2 62 2 63 72 71 34 34 79 135 33 133 60 61 60 37 55 35 38 126 38 53 52 52 53 51 57a 54 58 59 84 134 135 52 83 56 117 118 129 109 108 107 121 A...

Страница 39: ...489 45 10 24 x 1 4 Phillips Pan Head Screw 1200980 46 Secondary Air Flap 1601490 47 Shim Ring 18 Ga Nickel 1201986 48 Secondary Air Link 1601486 49 Secondary Air Coverplate 1604505 50 1 4 20 x 3 8 Phi...

Страница 40: ...rm Large Insert Model 2100 Part Name Classic Sand Midnight Mantel 1301278 1321278 1341278 Left Cap 1301289 1321289 1341289 Right Cap 1301290 1321290 1341290 Outer Trim 1301303 1321303 1341303 Spandrel...

Страница 41: ...meri Tec Model HS 8 SP NA 8 L3 8 L2 8 L18 8 L1 8 L8 8 E15 8 E30 8 RSA 8 FC 8 CPR 8 CC 8 CPE 8BM 8F 8FPA 8FPB 8FA 8FB 8FBB 8ST 8S 8TG AP NA 8TG 36 8TG 24 8TG 18 8TG 12 8TG 6 8TG A15 8TG A30 8TG IS 8TG...

Страница 42: ...y surfaces provides more places for creosote and y ash to deposit It is important to follow the operating instructions in order to minimize these deposits and to periodically inspect your catalyst for...

Страница 43: ...your woodburning stove prior to accepting it for any damage to the enamel 3 This warranty does not cover misuse of the stove as de scribed in the Owner s Guide nor does it cover any stove which has be...

Страница 44: ...CFM Corporation 410 Admiral Blvd Mississauga Ontario Canada L5T 2N6 800 668 5323 www cfmcorp com CFM Corporation...

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