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17

WinterWarm Fireplace Insert or System

2000941

Section III:  Preparing a Masonry Chimney

Installing the WinterWarm into a masonry fireplace is an 
effective way to add an efficient heater to your home.

Requirements for the 

Existing Masonry Fireplace

The WinterWarm Fireplace Insert is listed only for 
installation within a properly built masonry or heat 
circulating, masonry-type fireplace that is constructed in 
accordance with the requirements of recognized build-
ing codes. A heat-circulating masonry-type fireplace 
must conform to building code standards for masonry 
fireplaces, and must consist of a factory-built metal 
firebox with air circulation pathways that are surrounded 
by masonry materials.

NOTE: The WinterWarm is not listed for use in 
“zero-clearance” prefabricated fireplaces, except 
when used as part of the Vermont Castings’ Winter-
Warm Fireplace system, including the WinterWarm 
Fireplace Energy Cabinet, item #2110 (referred to on 
the WinterWarm safety label as Fireplace Cabinet 
Model 1283).  

The fireplace and chimney must be clean and structur-
ally sound. Have it inspected by a qualified professional 
chimney sweep, a mason, or your Vermont Castings’ 
Authorized Dealer before the WinterWarm is installed.  
Any deterioration (cracks, loose mortar or loose bricks) 
must be repaired.
The fireplace should not be modified to install the Win-
terWarm without first checking with your local building 
inspector or fire marshal. Do not remove bricks or mor-
tar that may jeopardize the compliance of the fireplace 
with local building codes.

Requirements of your 

Existing Masonry Chimney

Your fireplace chimney must be well-constructed and 
must meet minimum code requirements. The chimney 
flue should have a code-approved liner made of mason-
ry or pre-cast refractory tiles, straight or flexible stain-
less steel pipe, or a poured-in-place liner. An unlined 
chimney must be relined professionally. Chimney height 
should be no less than 15’ (4.6m) above the hearth and 
no more than 35’ (10.7m).
The chimney must have a nominal flue size of 8” x 8” 
(203 x 203mm) or larger, with a maximum size of 12” 
x 12” (305 x 305mm). Some chimneys originally de-
signed for fireplace use may perform differently when 
used to vent an air-controlled appliance such as your 
WinterWarm. A chimney on an outside wall with a large 

flue, for example, may not heat up enough to sustain 
an adequate draft. Such a flue can often be improved if 
it is relined to reduce its size and/or insulated to keep it 
warmer.  
The chimney should extend at least 3’ (914mm) above 
the highest point where it passes through a roof, and at 
least 2’ (610mm) higher than any portion of a building 
within 10’ (3m). (Fig. 18)

Existing masonry fireplace chimneys, especially older 
ones, may have  one or more openings used at an 
earlier time to connect stoves in different rooms to the 
fireplace chimney.  These openings must be sealed with 
masonry to the thickness of the chimney wall.  Unused 
openings sealed with pie plates or wallpaper are a haz-
ard.  In the event of a chimney fire, flames and smoke 
may be forced out of these unused openings.

Do not connect your WinterWarm fireplace insert to 
a chimney flue serving another appliance.

Minimum Fireplace Dimensions

The WinterWarm Fireplace Insert will fit most masonry 
fireplaces. To confirm that it will fit yours, measure the 
lintel depth, plus the height, width, and depth of your 
fireplace and your hearth. Compare them to the mea-
surements in the accompanying chart. If you choose to 
install a new hearth over an existing fireplace hearth, 
be sure to take its thickness into consideration when 
measuring both front and back height of the fireplace.

2' Min.

2' Min.

3'

Min.

0 To 10'

3'

Min.

0 To 10'

AC617

RLTSKC8

2/11/98

Reference 

Point

AC617

Fig. 18

  The 2’3’10’ rule for chimneys.

Содержание Winter warm 2100

Страница 1: ...THE INSTALLATION INSTRUCTIONS FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH CONTACT LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION...

Страница 2: ...mplete details on WinterWarm performance and speci cations please refer to page 3 The WinterWarm is designed tested and listed for burning wood Do not burn other fuels We recommend that you hire a pro...

Страница 3: ...f the fuel used Figure shown is based on maximum fuel con sumption obtained under laboratory conditions and on average ef ciencies These values are based on operation in building code conforming homes...

Страница 4: ...setting you select The Damper The damper directs air ow within the replace The damper is operated by moving the lever located above the upper right corner of the door It has two positions Open to star...

Страница 5: ...Settings that Work Best for You No single air control setting will t every situation Each installation will differ depending on the quality of the fuel the amount of heat desired and how long you wish...

Страница 6: ...prevent it from operating properly Never burn cardboard or loose paper except for kindling purposes Never burn coal doing so can produce soot or large akes of char or y ash that can coat the combusto...

Страница 7: ...ward the back of the stove light them and close the doors This should heat the chimney enough to initiate a draft Once the draft is established open the front door and light the rest of the fuel from...

Страница 8: ...ays leave the damper open when operating the WinterWarm with the screen in the open re mode To change cassettes use this procedure Let the WinterWarm cool completely Open the door Loosen the two short...

Страница 9: ...gly Two light coats are better than one heavy one Care of the Porcelain Enamel Surface Use a soft brush as necessary Do not use water or other liquids on your WinterWarm Fingerprints usually can be bu...

Страница 10: ...replace the gasket following the directions below How to Replace Gaskets Your WinterWarm uses rope type berglass gaskets to make a tight seal between some parts With use par ticularly on those parts...

Страница 11: ...corner which hold the cassette to the door frame Swing the clips out of the way Tilt the cas sette away from the door frame and lift up Use caution when handling a cassette that contains broken glass...

Страница 12: ...heck the damper seal for gap or rattle 6 When the set screw position provides a good seal tighten the lock nut Be careful not to overtighten the set screw Use the Coarse Adjustment Only If Necessary F...

Страница 13: ...you have ruled out any other possible causes for a decline in performance you may proceed with an inspection of the combustor Inspection and Removal of the Combustor Before you begin observe the basic...

Страница 14: ...performance taking particular note of the smoke observation test described on Page 11 If a problem persists contact your local dealer for fur ther advice about your particular situation The Chimney Sy...

Страница 15: ...ecting the sections taking them outside and removing any deposits with a stiff wire brush Reinstall the con nector sections after cleaning being sure to secure the individual sections with sheet metal...

Страница 16: ...RHEOSTAT N G I H N H 15 Left Receptacle B A 1 10 5 7 12 20 16 3 1 4 2 1 2 PH4 P H2 N G I H N H Right Receptacle 19 23 14 22 18 On Front Assembly Legend Black Wire Hot White Wire Neutral Green Wire Gro...

Страница 17: ...y tiles straight or exible stain less steel pipe or a poured in place liner An unlined chimney must be relined professionally Chimney height should be no less than 15 4 6m above the hearth and no more...

Страница 18: ...rm that the Winter Warm will t into your masonry replace X FP1085 WinterWarm clearances 3 01 C A B Fireplace Clearances Masonry Fireplace System Fireplace Cabinet A Mantel 38 978 mm 43 1092 mm B Top...

Страница 19: ...actor of a given material you can use this same formula to calculate its required thickness for approved hearth protection NOTE Any oor protector thicker than 9 16 14mm will require elevating the rech...

Страница 20: ...tor attached to the WinterWarm ue collar must make a positive ue connection where required by code A Relined Chimney There are a number of ttings available from your Ver mont Castings Authorized Deale...

Страница 21: ...the Fireplace If your installation will include the optional surround panels assemble them according to the instructions packed with the panels Lean the nished assembly against the chase front The CF...

Страница 22: ...re Protection Association ANSI NFPA 211 1988 Standard for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances or in Canada CSA B365 Your local Vermont Castings Authorized Dealer or your local...

Страница 23: ...should extend at least 15 4 6 m and not more than 35 10 6 m above the hearth surface If the chimney above the roof line is enclosed in a chase the chimney must extend at least 3 914 mm above the top o...

Страница 24: ...rm shroud and it should terminate at an outside air source It may not terminate in a garage or basement nor near another fuel fed ap pliance The air inlet must be covered by a wire mesh screen not inc...

Страница 25: ...n the height of the framed chase is required to retain adequate clearance When the oor protector is installed ush the Winter Warm cabinet rests on plywood shimming that brings it level with the nished...

Страница 26: ...rials must be noncombustible Their maximum thickness including noncombustible backing and adhesive should not exceed 13 16 20 mm Combustible edge molding must not protrude into the room more than 2 51...

Страница 27: ...ble limits it is entirely permissible to extend noncombustible facing materials beyond those limits to achieve a particular decorative effect 5 Despite the most careful planning and the latitude provi...

Страница 28: ...drill the fastener holes Fig 41 Do not install the plate at this time FP1119 anchor plate Convection Air Outlets Front Anchor Plate Flue Opening FP1119 Fig 41 The anchor plate mounts on top of the cab...

Страница 29: ...into the room more than 2 51mm from the panel surface 37 950mm 40 1026mm FP1122 upper trim panel ends 5 23 01 djt Combustible Limits Notch for Power Cord FP1122 Fig 44 Make sure you secure the ends of...

Страница 30: ...nge perpendicular to the housing When properly installed this ange rests on the elevated platform and is fastened to it with screws The back side of the blower housing has a ange that rises parallel t...

Страница 31: ...g a 5 32 4mm bit drill through the drywall and duct box anges and install the grilles with the Phillips at head black oxide screws Once the vent grilles have been installed you are ready to complete t...

Страница 32: ...in the secondary combustion chamber Your dealer can provide details on the probes that are available If you have purchased a probe install it at this time Remove the twelve hex head sheet metal screws...

Страница 33: ...he duct from the shroud and drill holes in the shroud with a 1 8 3 mm drill bit Install the Outside Air Duct on the shroud using a total of eight screws Check the level of the Duct once more before ti...

Страница 34: ...These bolts must be re tightened once the sides are in their permanent position 4 Remove the Packing Straps and Discard Them These at steel bars are secured by one bolt on each side to the base of the...

Страница 35: ...re box It is secured by two Phillips pan head machine screws Also remove the nylon cord set clamp from the top of the spacer on the left wire box and lay it aside for completing this step NOTE The pow...

Страница 36: ...his orien tation The damper will not operated properly with the linkage exed to the front Thread each rod into the lever until it reaches the nut Tighten the two hex nuts against the levers The pri ma...

Страница 37: ...Align the two tapped holes in each capital with the two holes in each end of the mantel and thread in two 3 4 19mm hex head cap screws and two washers Do not tighten these cap screws with a wrench lea...

Страница 38: ...113 112 75 105 14 106 54 7 34 34 15 40 57 2 76 2 73 85 66 2 62 2 63 72 71 34 34 79 135 33 133 60 61 60 37 55 35 38 126 38 53 52 52 53 51 57a 54 58 59 84 134 135 52 83 56 117 118 129 109 108 107 121 A...

Страница 39: ...489 45 10 24 x 1 4 Phillips Pan Head Screw 1200980 46 Secondary Air Flap 1601490 47 Shim Ring 18 Ga Nickel 1201986 48 Secondary Air Link 1601486 49 Secondary Air Coverplate 1604505 50 1 4 20 x 3 8 Phi...

Страница 40: ...rm Large Insert Model 2100 Part Name Classic Sand Midnight Mantel 1301278 1321278 1341278 Left Cap 1301289 1321289 1341289 Right Cap 1301290 1321290 1341290 Outer Trim 1301303 1321303 1341303 Spandrel...

Страница 41: ...meri Tec Model HS 8 SP NA 8 L3 8 L2 8 L18 8 L1 8 L8 8 E15 8 E30 8 RSA 8 FC 8 CPR 8 CC 8 CPE 8BM 8F 8FPA 8FPB 8FA 8FB 8FBB 8ST 8S 8TG AP NA 8TG 36 8TG 24 8TG 18 8TG 12 8TG 6 8TG A15 8TG A30 8TG IS 8TG...

Страница 42: ...y surfaces provides more places for creosote and y ash to deposit It is important to follow the operating instructions in order to minimize these deposits and to periodically inspect your catalyst for...

Страница 43: ...your woodburning stove prior to accepting it for any damage to the enamel 3 This warranty does not cover misuse of the stove as de scribed in the Owner s Guide nor does it cover any stove which has be...

Страница 44: ...CFM Corporation 410 Admiral Blvd Mississauga Ontario Canada L5T 2N6 800 668 5323 www cfmcorp com CFM Corporation...

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