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61D1013

BUF Vent-Free Fireboxes

GENERAL INSTALLATION INFORMATION

The  new  BUF400  and  BUF500  Series  are  vent-free 

fireboxes. They feature a self contained heat-circulating 

system. These  units  also  feature  a  2-in1,  flexible-face 

system, sold as an accessory, that converts the circulating 

system into a radiant system in seconds. 
This installation manual will enable you to obtain a safe, 

efficient  and  dependable  installation  of  your  vent-free 

fireplace system.
Do not alter or modify the firebox or its components under 

any circumstances.  Any modification or alteration of the 

firebox system, including but not limited to the firebox and 

accessories, may void the warranty, listings and approvals 

of this system and could result in an unsafe and potentially 

dangerous installation.

BEFORE YOU START 

Carefully inspect the contents for shipping damage. If any 

parts  are  missing  or  damaged,  immediately  inform  the 

dealer from whom you purchased the appliance. Do not 

attempt to install any part of the appliance unless you have 

all the parts in good condition. 

MAkE SURE YOU HAVE RECEIVED ALL 

pARTS

 

Check your packing list to verify that all listed parts have 

been received. You should have the following: 
1.  Vent-Free Gas Firebox
2.  Canopy 
3.  Installation and Operating Instructions
4.  Five (5) sheet metal screws for canopy

WHAT YOU WILL NEED FOR INSTALLATION

TOOLS and BUILDING SUppLIES

  Phillips screwdriver 

  Square 

  Framing materials 

  Hammer

  Saw and / or saber saw 

  Tee joint

  Level 

  Pipe wrench

  Measuring tape 

  Pliers

  Electric drill and bits

  Fireplace surround materials 

(noncombustible)

  Caulking material 

(noncombustible)

  Wall finishing materials

  Piping complying with local codes

  Pipe  sealant  approved  for  use  with  propane/L.P.G. 

(resistant to sulfur compounds)

Refer to the installation instructions provided with the log 

sets for items required for log set installation.

In planning the installation for the appliance it is necessary 

to determine where the unit is to be installed and whether 

optional accessories are desired. Gas supply piping should 

also be planned. The following steps represent the normal 

sequence of installation.  Each installation is unique, how-

ever, and might require a different sequence.
1.  Position firebox prior to framing or into prepared fram-

ing.

2.  Field wire main power supply to models with fan kit. 

(Electrical connections should only be performed by an 

experienced, licensed /certified tradesman).

3.  Plumb gas line. (Gas connections should only be per-

formed  by  an  experienced,  licensed/certified  trades-

man).

4.  Install  vent-free  gas  log  heater  per  the  instructions 

provided with the vent-free gas log heater.

5.  Complete  finish  wall  material,  surround  and  optional 

hearth extension to your individual taste.

Содержание BUF400

Страница 1: ...ow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WARNINGS For use with a listed gas fired unvented decorative room heater not to exceed 40 000 BTU hr Do Not Build a Wood Fire Carefully review the instructions supplied with the decorative type unven...

Страница 2: ... instructions may result in a possible fire hazard and will void the warranty Important Safety Information 3 General Installation Information 5 Before You Start 5 What You Will Need for Installation 5 Firebox and Framing Dimensions 6 Hearth Dimensions 7 Firebox Location 7 Minimum Clearances 8 Firebox Framing 9 Fireplace Installation 10 Canopy Installation 10 Gas Line Installation 11 Combustion Air...

Страница 3: ...rebox enclosures for gas fired unvented decorative room heaters 11 Do not install the unvented heater in a bathroom 12 Do not install the unvented heater in a bedroom unless the maximum input rating is equal to or less than 10 000 Btu hr 13 Correct installation of the ceramic fiber logs proper location of the heater and annual cleaning are neces sary to avoid potential problems with sooting Sootin...

Страница 4: ...nder water 25 Never burn solid fuels in a fireplace where a unvented room heater is installed 26 Always have a fireplace screen in place when the appliance is in operation and unless other provisions for combustion air are provided the screen shall have an opening s for induction of combustion air 27 Do not fill spaces around the firebox with insulation or other materials These spaces must be main...

Страница 5: ...ing Instructions 4 Five 5 sheet metal screws for canopy What you will need for installation TOOLS and BUILDING SUPPLIES Phillips screwdriver Square Framing materials Hammer Saw and or saber saw Tee joint Level Pipe wrench Measuring tape Pliers Electric drill and bits Fireplace surround materials noncombustible Caulking material noncombustible Wall finishing materials Piping complying with local co...

Страница 6: ...Rough Opening Width 1 2 5 8 20 6M F E E G 611013 BUF dims I 656O 3456M 21 6QE 2456M J 14 6QE 6 6QE 6 34 10 6 2 6QE 2 2 Ref BUF400 BUF500 A 40 46 B 36 42 C 24ZC zn 30ZC zn D Chase Installation 40Z v 46Z v D Recessed Installation 40C v 46C v E 46C v 51C F 66Z 72B G 33Z zn 36B zn Figure 1 Firebox and Framing Dimensions ...

Страница 7: ...eiling fans return air registers for forced air furnaces air conditioners windows or doors Installation must provide adequate ventilation and com bustion air Location should be out of high traffic or windy or drafty areas DO NOT INSTALL WHERE CURTAINS FURNITURE CLOTHING OR OTHER FLAMMABLE OBJECTSARE LESS THAN 42 FROM FRONT OF HEATER Never obstruct the front opening of the vent free firebox or rest...

Страница 8: ...re 4 3 Back wall clearnace The appliance may be placed against a combustible back wall MINIMUM CLEARANCES 9 Minimum 42 Minimum 9 Minimum FP2687 minimum clearances Figure 4 Clearance and Height Requirements FP2687 4 Mantel clearances The canopy supplied with the unit must be installed If a combustible mantel is installed it must meet the clearance requirements as shown in Figures 5 6 12 10 8 6 256O...

Страница 9: ...arance above Combustible Flooring with Noncombustible Material Installed at Base of Fireplace Firebox framing can be built before or after the appliance is set in place Construct firebox framing following Figure 1 for your specific installation requirements Refer to Figure 1 on Page 6 for firebox dimensions The framing headers may rest on the top of the firebox standoffs The firebox may be install...

Страница 10: ...g flanges Nail Sides Through Nailing Flanges FP2902 Figure 9 Location of Nailing Flanges Canopy INSTALLATION A canopy is furnished with each firebox and MUST be installed for safe operation 1 Locate three 3 holes at the top of the front frame Figure 10 2 Align the canopy with the holes in the top of the frame 3 Secure canopy to front of frame with screws provided Figure 10 FP2903 canopy install Sc...

Страница 11: ...rough trap to the heater controls and burners Failure to do so could prevent the heater from operating reliably Consult appli cable codes An external regulator must be used on all propane L P G heaters in addition to the regulator fitted to the heater to reduce the supply tank pressure to 13 w c maximum Any copper tubing used to supply propane L P G from the tank must be internally tinned Note Whe...

Страница 12: ...om any appli ance vent terminal 6 Avoid extremely long runs and numerous turns in the duct leading from the fireplace to the combustion air assembly These conditions increase the resistance to the free flow of air through the duct Refer to Figures 11 through 14 for methods of installing the outside air for combustion assemblies FP2459 OA basement install Above Snow Level Ground Level FP2459 Figure...

Страница 13: ...A start collar 8 08 Figure 15 Attach Outside Air Starting Collar and Insulation Ring to Left Side of Fireplace Insulation Ring AK 4 Starting Collar Sheet Meal Screws Left Side of Fireplace Shorter End of Air Starting Collar 4 Attach outside duct to starting collar with duct clamp or screws Figure 16 5 Cut a 6 inch diameter opening for model AK 4 in the outside wall covering where the outside vent ...

Страница 14: ...ote If the wall covering is brick or stone use appropriate masonry fasteners If necessary splice the duct Use a model 403 duct connector to splice duct sections Install model 403 duct connector 1 Push insulation back approximately 2 from the end of each duct 2 Slip each duct over duct connector until an equal length of connector extends into each duct 3 Place duct clamp over the end of each duct T...

Страница 15: ... The blower must be installed prior to the installation of the vent free heater The electrical con nections must be made before the firebox is framed and enclosed in the finished walls WARNING Electrical connections should only be performed by a qualified licensed electrician main power must be off when connecting to main electrical power supply or performing service The blower when installed must...

Страница 16: ...F parts Ref Description Qty BUF400 BUF500 1 Canopy 1 26D4568 26D4706 2 Screen Panel 2 26D0131 26D0187 3 Screen Rod 2 26D0132 26D0133 4 Rear Refractory 1 61D0102 61D0107 5 Side Refractory 2 61D0101 61D0101 6 Bottom Refractory 1 61D0100 61D0106 7 Outside Air Kit 1 AK 4 AK 4 ...

Страница 17: ...17 61D1013 BUF Vent Free Fireboxes ...

Страница 18: ...61D1013 18 BUF Vent Free Fireboxes ...

Страница 19: ...instructions The Limited Lifetime Warranty will also be void if the appliance is not operated and maintained according to the operating instructions supplied with the appliance and does not extend to 1 firebox burner assembly damage by accident neglect misuse abuse alteration negligence of others including the installation thereof by unqualified installers 2 the costs of removal reinstallation or ...

Страница 20: ...Vermont Castings Group 149 Cleveland Drive Paris Kentucky 40361 www vermontcastingsgroup com ...

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