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Installation

812.0061

Stand and Mounting

For pumps that are provided with a stand, the pump

must be mounted to the stand before securing the pump

to the mounting surface. Ensure that the pump is

securely mounted to the stand.

Stand sizes:

Pump Type

Part No.

Base Dimensions

VA-2H25

812.0000

26.67 cm x 30.48 cm

(10.5 in. x 12.0 in.)

Rotatable

819.0582

43.94 cm x 60.45 cm

(17.3 in. x 23.8 in.)

Vertical VA-2H54

flapper

812.0001

45.72 cm x 58.42 cm

(18.0 in. x 23.0 in.)

Horizontal flapper

812.0002

40.00 cm x 35.56 cm

(15.75 in. x 14.0 in.)

1. Ensure that the mounting surface is level and can

support the weight of the pump, lines, and

accessories, as well as the stress caused during

operation.

2. Mount the pump and stand assembly on a level

surface and secure the assembly to the mounting

surface. See

Pump Dimensions

, pages 15–25, for

dimensions of the mounting holes for your pump.

NOTE:

For ease of operation and service, mount

the pump so the air valve cover, air inlet, and fluid

inlet and outlet ports are easily accessible.

Air Line

1. Install the air line accessories as shown in F

. 2.

Verify that the air line supplying the accessories is

properly grounded.

a. Install an air regulator (B) and air pressure

gauge (T) to control the air pressure. Reducing

the supplied air pressure will reduce the pump’s

fluid outlet pressure.

b. Locate one bleed-type master air valve (C)

close to the pump and use it to relieve trapped

air. Locate the other master air valve (A)

upstream from all air line accessories and use it

to isolate them during cleaning and repair.

c. The air line filter (R) removes harmful dirt and

moisture from the compressed air supply.

2. Install a conductive, flexible air line (D) between the

accessories and the 1/2 npt(f) pump air inlet (F).

Use a minimum 9.5 mm (3/8 in.) ID air line. If

necessary, install an air line coupler (E) between the

air line (D) and the pump air inlet (F), and tighten

until snug.

The pump may be very heavy (see

Technical Data

for specific weights). If the pump must be moved,

follow the

Pressure Relief Procedure

on page 12

and have two people lift the pump by grasping the

outlet manifold securely, or use appropriate lifting

equipment. Never have one person move or lift the

pump.

A bleed-type master air valve (C) is required in the

system to relieve air trapped between this valve and

the pump. Trapped air can cause the pump to cycle

unexpectedly, which could result in serious injury,

including splashing in the eyes or on the skin. See

. 2.

Содержание HI-CLEAN VA-2H25

Страница 1: ...eres or hazardous classified locations unless otherwise stated See Approvals page for more information For professional use only 8 bar 0 8 MPa 120 psi Maximum Fluid Working Pressure 8 bar 0 8 MPa 120 psi Maximum Air Input Pressure Important Safety Instructions Read all warnings and instructions in this manual before using the equipment Save these instructions 812 0061 Rev A EN ...

Страница 2: ...tions 15 VA 2H25 Dimensions 15 VA 2H25 Performance Chart 16 VA 2H25 Technical Data 17 VA 2H40 Specifications 18 VA 2H40 Dimensions 18 VA 2H40 Performance Charts 19 VA 2H40 Technical Data 21 VA 2H52 Specifications 22 VA 2H52 Dimensions 22 VA 2H52 Performance Chart 23 VA 2H53 Specifications 24 Vertical VA 2H53 Dimensions 24 Horizontal VA 2H53 Dimensions 25 VA 2H53 Performance Chart 26 VA 2H54 Specif...

Страница 3: ...nding instructions Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Use only grounded fluid lines Hold gun firmly to side of grounded pail when triggering into pail Do not use pail liners unless they are anti static or conductive Stop operation immediately if static sparkin...

Страница 4: ... Call your distributor for information Route fluid lines and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend fluid lines or use fluid lines to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in t...

Страница 5: ...aterial Air Section Material Seat Material VA 2H 25 25 mm X High Sanitation 3 A 0 8 μm E Polished Stainless Steel SB Stainless Steel Buna N gasket 40 40 mm SE Stainless Steel EPDM gasket 52 50 mm 2 inch ports Y Pharmaceutical 0 5 μm S Stainless Steel ST Stainless Steel EP TF gasket 53 50 mm 3 inch ports SV Stainless Steel FKM gasket 54 50 mm 4 inch ports Ball Material Diaphragm Material Connection...

Страница 6: ...ply with EC 1935 2004 Diaphragm materials coded EO or TS combined with flapper or TF ball checks comply with Class VI All models are approved to All fluid contact materials are FDA compliant and meet the United States Code of Federal Regulations CFR Diaphragm Ball Seat Material Fluid Temperature Range Fahrenheit Celsius Buna N 10 to 180 F 12 to 82 C FKM Fluoroelastomer 40 to 275 F 40 to 135 C EPDM...

Страница 7: ...ecurely Connect the clamp end of the ground wire to a true earth ground To order a ground wire and clamp order part number 819 0157 X W TI4736A FIG 1 Ground Wire Connection Air and fluid lines Use only conductive lines with a maximum of 150 m 500 ft combined line length to ensure grounding continuity Check electrical resistance of lines If total resistance to ground exceeds 29 megohms replace line...

Страница 8: ...ies is properly grounded a Install an air regulator B and air pressure gauge T to control the air pressure Reducing the supplied air pressure will reduce the pump s fluid outlet pressure b Locate one bleed type master air valve C close to the pump and use it to relieve trapped air Locate the other master air valve A upstream from all air line accessories and use it to isolate them during cleaning ...

Страница 9: ...Reduce vapor pressure Decrease the temperature of the pumped liquid 2 Increase suction pressure a Lower the installed position of the pump relative to the liquid level in the supply b Reduce the friction length of the suction lines Remember that fittings add friction length to the lines Reduce the number of fittings to reduce the friction length c Increase the diameter of the suction lines d Ensur...

Страница 10: ...D Air supply line E Air line coupler F 1 2 npt f pump air inlet G Flexible fluid outlet line H Flexible fluid suction line J Fluid shutoff valve required not supplied K Fluid drain valve required not supplied L Ground wire required not supplied see page 7 for installation instructions R Air line filter S Air pressure gauge required not supplied FIG 2 Typical Floor Mount Installation ...

Страница 11: ...onductive grounded container P at the end of the air exhaust line to catch fluid in case of a diaphragm rupture See FIG 3 FIG 3 Venting Exhaust Air Be sure the system is properly ventilated for your type of installation You must vent the pump air exhaust to a safe place away from people animals food handling areas and all sources of ignition when pumping flammable or hazardous fluids Diaphragm rup...

Страница 12: ... pump was built and tested using a food grade lubricant Properly sanitize the pump before first use The user must determine whether to disassemble and clean individual parts or simply flush the pump with a sanitizing solution To simply flush the pump with a sanitizing solution follow the steps under Start and Adjust the Pump page 13 and Flushing and Storage page 14 To disassemble and clean individ...

Страница 13: ...ng with the following step 8 To prime the pump slowly increase air pressure with the air regulator B until the pump starts to cycle Do not exceed the maximum operating air pressure as listed in the Technical Data pages 17 and 30 Allow the pump to cycle slowly until all air is pushed out of the fluid lines and fluid exits the outlet line G NOTE If the fluid inlet pressure to the pump is more than 2...

Страница 14: ...from the sanitizing solution and drain pump Routine Cleaning of Product Contact Section of Pump NOTE The pump and the system should be cleaned in accordance with applicable sanitary standard codes and local regulations 1 Flush the system See Flushing and Storage above 2 Follow the Pressure Relief Procedure page 12 3 If disassembly of the pump is required for cleaning refer to the appropriate repai...

Страница 15: ... Specifications 812 0061 15 VA 2H25 Specifications VA 2H25 Dimensions Ø 10 mm 0 40 in A 49 0 cm 19 3 in B 34 8 cm 13 7 in C 26 7 cm 10 5 in D 6 6 cm 2 6 in E 39 9 cm 15 7 in F 31 2 cm 12 3 in G 21 6 cm 8 5 in ...

Страница 16: ... 120 0 83 6 9 100 0 69 5 5 80 0 55 4 1 60 0 41 2 8 40 0 28 1 4 20 0 14 0 19 5 38 10 57 15 76 20 95 25 114 30 132 35 151 40 170 45 0 19 5 38 10 57 15 76 20 95 25 114 30 132 35 151 40 170 45 0 1 87 70 1 61 60 1 34 50 1 07 40 0 80 30 0 54 20 0 27 10 0 To find Fluid Outlet Pressure bar psi MPa at a specific fluid flow lpm gpm and operating air pressure bar psi MPa 1 Locate fluid flow rate along bottom...

Страница 17: ...XPSDEOH VROLGV LQ PP OXLG GLVSODFHPHQW SHU F FOH JDOORQV OLWHUV 0D LPXP IUHH ᚐRZ GHOLYHU JSP OSP 0D LPXP SXPS VSHHG FSP HLJKW OE NJ OXLG QOHW DQG 2XWOHW 6L H 6WDLQOHVV 6WHHO LQ VDQLWDU ᚐDQJH RU PP 1 PDOH WKUHDG 1RLVH DWD 6RXQG 3RZHU PHDVXUHG SHU 62 ದ DW EDU ᚐXLG SUHVVXUH IXOO ᚐRZ G D 6RXQG 3UHVVXUH DW EDU ᚐXLG SUHVVXUH DQG FSP G D DW EDU ᚐXLG SUHVVXUH IXOO ᚐRZ G D HWWHG 3DUWV HWWHG SDUWV LQFOXGH P...

Страница 18: ...tions 18 812 0061 VA 2H40 Specifications VA 2H40 Dimensions Ø 11 mm 0 43 in A 82 8 cm 32 6 in B 43 2 cm 17 0 in C 43 9 cm 17 3 in D 26 9 cm 10 6 in E 53 3 cm 21 0 in F 60 5 cm 23 8 in J 36 8 cm 14 5 in K 53 3 cm 21 0 in ...

Страница 19: ...7 8 3 120 0 83 6 9 100 0 69 5 5 80 0 55 4 1 60 0 41 2 8 40 0 28 1 4 20 0 14 0 0 76 20 151 40 227 60 303 80 379 100 454 120 AIR CONSUMPTION m 3 min scfm FLUID FLOW lpm gpm 1 61 60 1 07 40 0 54 20 0 3 21 120 2 68 100 2 14 80 4 28 160 3 75 140 To find Fluid Outlet Pressure bar psi MPa at a specific fluid flow lpm gpm and operating air pressure bar psi MPa 1 Locate fluid flow rate along bottom of char...

Страница 20: ...38 10 76 20 114 30 151 40 0 189 50 227 60 265 70 303 80 341 90 0 38 10 76 20 114 30 151 40 189 50 227 60 265 70 303 80 341 90 1 61 60 1 07 40 0 54 20 0 3 21 120 2 68 100 2 14 80 4 28 160 3 75 140 FLUID OUTLET PRESSURE bar psi MPa 4 82 180 VA 2H40 Specifications 20 812 0061 To find Fluid Outlet Pressure bar psi MPa at a specific fluid flow lpm gpm and operating air pressure bar psi MPa 1 Locate flu...

Страница 21: ...OLWHUV ᚐDSSHU JDOORQV OLWHUV 0D LPXP IUHH ᚐRZ GHOLYHU EDOO JSP OSP ᚐDSSHU JSP OSP 0D LPXP SXPS VSHHG EDOO FSP ᚐDSSHU FSP HLJKW HLJKW HLJKW EDOO OE NJ ᚐDSSHU OE OXLG OXLG OXLG QOHW QOHW QOHW DQG DQG DQG 2XWOHW 2XWOHW 2XWOHW 6L H 6L H 6L H 6WDLQOHVV 6WHHO LQ VDQLWDU ᚐDQJH RU PP 1 PDOH WKUHDG 1RLVH 1RLVH 1RLVH DWD DWD DWD 6RXQG 3RZHU PHDVXUHG SHU 62 ದ DW EDU SVL ᚐXLG SUHVVXUH IXOO ᚐRZ G D 6RXQG 3UHVV...

Страница 22: ...tions 22 812 0061 VA 2H52 Specifications VA 2H52 Dimensions Ø 11 mm 0 43 in A 90 7 cm 35 7 in B 49 0 cm 19 3 in C 43 9 cm 17 3 in D 19 1 cm 7 5 in E 68 6 cm 27 0 in F 60 5 cm 23 8 in J 36 8 cm 14 5 in K 53 3 cm 21 0 in ...

Страница 23: ... 4 1 60 0 41 2 8 40 0 28 1 4 20 0 14 0 76 20 151 40 0 227 60 303 80 379 100 454 120 530 140 606 160 681 180 757 200 FLUID OUTLET PRESSURE bar psi MPa 0 76 20 151 40 227 60 303 80 4 02 150 2 68 100 1 34 50 0 6 70 250 5 36 200 379 100 454 120 530 140 606 160 681 180 757 200 To find Fluid Outlet Pressure bar psi MPa at a specific fluid flow lpm gpm and operating air pressure bar psi MPa 1 Locate flui...

Страница 24: ... 24 812 0061 VA 2H53 Specifications Vertical VA 2H53 Dimensions Ø 11 mm 0 43 in A 100 3 cm 39 5 in B 52 1 cm 20 5 in C 43 9 cm 17 3 in D 11 4 cm 4 5 in E 84 3 cm 33 2 in F 60 5 cm 23 8 in J 36 8 cm 14 5 in K 53 3 cm 21 0 in ...

Страница 25: ...fications 812 0061 25 Horizontal VA 2H53 Dimensions Ø 0 53 in 13 5 mm G 50 5 cm 19 9 in H 56 9 cm 22 4 in J 35 6 cm 14 0 in K 38 6 cm 15 2 in L 138 4 cm 54 5 in L2 58 4 cm 23 0 in M 35 1 cm 13 8 in N 31 0 cm 12 2 in ...

Страница 26: ... 40 0 227 60 303 80 379 100 454 120 530 140 FLUID OUTLET PRESSURE bar psi MPa 0 76 20 151 40 227 60 303 80 379 100 454 120 530 140 AIR CONSUMPTION m 3 min scfm FLUID FLOW lpm gpm 4 02 150 2 68 100 1 34 50 0 6 70 250 5 36 200 To find Fluid Outlet Pressure psi MPa bar at a specific fluid flow gpm lpm and operating air pressure psi MPa bar 1 Locate fluid flow rate along bottom of chart 2 Follow verti...

Страница 27: ...ications 812 0061 27 VA 2H54 Specifications Vertical VA 2H54 Dimensions Ø 13 5 mm 0 53 in A 116 6 cm 45 9 in B 58 7 cm 23 1 in C 29 5 cm 11 6 in D 11 4 cm 4 5 in E 99 1 cm 39 0 in F 53 8 cm 21 2 in G 40 6 cm 16 0 in ...

Страница 28: ...fications 28 812 0061 Horizontal VA 2H54 Dimensions Ø 0 53 in 13 5 mm G 50 5 cm 19 9 in H 62 0 cm 24 4 in J 35 6 cm 14 0 in K 40 6 cm 16 0 in L 148 6 cm 58 5 in L2 60 2 cm 23 7 in M 35 1 cm 13 8 in N 31 0 cm 12 2 in ...

Страница 29: ...20 0 14 0 0 38 10 76 20 114 30 151 40 189 50 227 60 265 70 303 80 341 90 379 100 FLUID OUTLET PRESSURE bar psi MPa 0 38 10 76 20 114 30 151 40 189 50 227 60 265 70 303 80 341 90 379 100 4 02 150 2 68 100 1 34 50 0 6 70 250 5 36 200 AIR CONSUMPTION m 3 min scfm To find Fluid Outlet Pressure bar psi MPa at a specific fluid flow lpm gpm and operating air pressure bar psi MPa 1 Locate fluid flow rate ...

Страница 30: ... OSP 0D LPXP SXPS VSHHG 9 EDOO FSP 9 ᚐDSSHU FSP 9 ᚐDSSHU FSP HLJKWV HLJKWV HLJKWV 9DOXHV DUH IRU YHUWLFDO SXPSV KRUL RQWDO SXPSV VOLJKWO ORZHU 9 EDOO OE NJ 9 ᚐDSSHU OE NJ 9 ᚐDSSHU OE NJ OXLG OXLG OXLG QOHW QOHW QOHW DQG DQG DQG 2XWOHW 2XWOHW 2XWOHW 6L H 6L H 6L H VWDLQOHVV VWHHO 9 LQ VDQLWDU ᚐDQJH RU PP 1 PDOH WKUHDG 9 LQ VDQLWDU ᚐDQJH RU PP 1 PDOH WKUHDG 9 LQ VDQLWDU ᚐDQJH RU PP 1 PDOH WKUHDG 1RL...

Страница 31: ...chase price WARRANTY DISCLAIMER VERDER has made an effort to illustrate and describe the products in the enclosed brochure accurately however such illustrations and descriptions are for the sole purpose of identification and do not express or imply a warranty that the products are merchantable or fit for a particular purpose or that the products will necessarily conform to the illustration or desc...

Страница 32: ...chwad Pune 411019 INDIA e mail sales verder co in www verder co in Italy Verder Italia Via Maestri Del lavoro 5 02100 Vazia Rieti ITALY Tel 39 07 46 229064 e mail info verder it Korea Verder Korea 15 26 Beodeul ro 1362 Paltan myun Hwaseong si Gyeonggi do 18578 KOREA Tel 82 31 355 0316 e mail sales verder kr The Netherlands Verder BV Leningradweg 5 NL 9723 TP Groningen THE NETHERLANDS Tel 31 50 549...

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