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Introduction

This manual contains instructions to troubleshoot a Veeder-Root TLS4/8601 Series ATG. Also included are

USIOM and CPU component replacement instructions.

Contractor Certification Requirements

Veeder-Root requires the following minimum training certifications for contractors who will install and set up the

equipment discussed in this manual:

Service Technician Certification (Previously known as Level 2/3):

Contractors holding valid Technician

Certifications are approved to perform installation checkout, startup, programming and operations training, system

tests, troubleshooting and servicing for all Veeder-Root Series Tank Monitoring Systems, including Line Leak

Detection. This certification includes TLS-3xx and TLS4xx certification training.

In-Station Diagnostics (ISD-PMC) Technician Certification:

ISD PMC Contractors holding a valid ISD/PMC

Certification are approved to perform (ISD/PMC) installation checkout, startup, programming, and operations

training. This training also includes troubleshooting and service techniques for the Veeder-Root In-Station

Diagnostics system. A current Veeder-Root Technician Certification is a prerequisite for the ISD/PMC course.

All service personal on site must comply with all recommended safety practices identified by OSHA and your

employer.

Review and comply with all the safety warnings in this and any related documents, and any other Federal, State or

Local requirements.

•

Warranty Registrations

may only be submitted by selected Distributors

Related Documents

577014-022 TLS4 Certification Site Prep Manual

Safety Precautions

The following safety symbols may be used throughout this manual to alert you to important safety hazards and

precautions.

EXPLOSIVE

Fuels and their vapors are extremely explosive if

ignited.

FLAMMABLE

Fuels and their vapors are extremely flammable.

ELECTRICITY

High voltage exists in, and is supplied to, the

device. A potential shock hazard exists.

TURN POWER OFF

Live power to a device creates a potential shock

hazard. Turn Off power to the device and associ

ated accessories when servicing the unit.

WARNING

indicates a hazardous situation

which, if not avoided, could result in death

or serious injury.

NOTICE

is used to address practices not

related to physical injury.

OFF

Содержание TLS4/8601 Series

Страница 1: ...Manual No 577014 058 Revision C Troubleshooting Manual TLS4 8601 Series Consoles...

Страница 2: ...Terms and Conditions VEEDER ROOT S PREFERRED CARRIER 1 Contact Veeder Root Customer Service at 800 873 3313 with the specific part numbers and quantities that were missing or received damaged 2 Fax s...

Страница 3: ...t Port 1 ETH1 20 No Probe Address Under Devices Menu 21 Incorrect Time Displayed After Console Power Loss 22 Could Not Validate iButton or Media Access Error Displays on GUI 22 Cannot Save Setup Data...

Страница 4: ...t Sequence Stalled 13 Table 5 Incorrect Boot Up Sequence Console Does Not Boot 14 Table 6 Troubleshooting Procedure if Console Does Not Boot 14 Table 7 Display Dark After Boot Up 15 Table 8 Troublesho...

Страница 5: ...ce techniques for the Veeder Root In Station Diagnostics system A current Veeder Root Technician Certification is a prerequisite for the ISD PMC course All service personal on site must comply with al...

Страница 6: ...may be present FAILURE TO COMPLY WITH THE FOLLOWING WARNINGS AND SAFETY PRECAUTIONS COULD CAUSE DAMAGE TO PROPERTY ENVIRONMENT RESULTING IN SERIOUS INJURY OR DEATH The following hazards exist 1 Elect...

Страница 7: ...ratings and Form and Serial number 3 Intrinsically safe wiring conduit knockout 1 top 1 bottom 4 Optional touch screen display 5 Status LEDs 6 T15 screws secure cover 2 places 7 Communication ports s...

Страница 8: ...ithium battery battery backup 6 RS232 485 selection jumpers SERIAL 1 P1 and SERIAL 2 P2 factory set to RS232 position 7 T20 screw secures Display CPU assembly 8 Optional 6 device intrinsically safe in...

Страница 9: ...IN Figure 3 1 J36 Mode Jumper shown in Operating Mode Position 2 SD Card 3 Display ribbon cable connector Consoles with GUI display only 4 Acknowledge switch cable connector J40 Consoles without GUI...

Страница 10: ...TERMINALS WARNING SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY INTRINSICALLY SAFE CIRCUITS ARE ALSO RATED AS CLASS 2 CIRCUITS TERMINALS ARE FOR CONNECTION TO I S TANK PROBES AND SENSORS USE...

Страница 11: ...Universal AC power supply 100 to 249Vac 50 60Hz 2A maximum or DC power supply optional 24Vdc 2A max and 5Vdc 4A max Um 250Vrms or 250Vdc 240 Vac input 1 N L2 black 2 Ground green 3 L1 red 120 Vac Inpu...

Страница 12: ...herefore a Null Cable is needed in order for communication to happen between the two consoles A Data Communication Equipment DCE device such as a modem may be connected directly to the interface using...

Страница 13: ...m 10 in Figure 1 Expansion Port 10 pin connector VR bus labeled EXPANSION Item 11 in Figure 1 Legend Pin Signal Pin Signal 1 W 6 Ground 2 W 7 24 Vdc 3 15 Vdc 8 Expansion Bus 4 Ground 9 Expansion Bus 5...

Страница 14: ...10 Intrinsically Safe inputs 6 or 12 universal intrinsically safe inputs as ordered Items 8 and 9 in Figure 2 Item Description 1 Typical 2 wire device 2 Typical 3 wire device Table 1 TLS4 Wiring Input...

Страница 15: ...loading the Operating System OS 4 The Yellow and Red LEDs turn On The Green LED flashes at 1 second intervals The beeper is Off Linux is loaded and starts the drivers for USB Ethernet etc 5 The Red an...

Страница 16: ...Figure 3 is not in the Operating Mode position Remove the console s cover and the Display CPU assembly follow ing the assembly removal steps begin ning on page 26 Move the Mode jumper J36 on the CPU...

Страница 17: ...llowing the assembly removal steps beginning on page 26 2 Confirm SD is present if not order SD card If present con tinue to next step 3 Remove the SD Card Item 2 in Figure 3 by pushing in on the SD C...

Страница 18: ...Boot Probable Cause Action OK Action OK Action OK Action OK Action 1 No DC voltage at Pins 3 and 7 of Expansion Port connector Item 10 in Figure 1 Measure for 15 VDC and 24VDC at Expan sion Port conne...

Страница 19: ...ut connections see Table 1 Yes Check F1 F7 fuses Item 5 in Figure 4 Yes Verify the AC Input or DC Output cables are attached and securely con nected see Items 3 and 4 in Figure 4 Yes Check 20 pin cabl...

Страница 20: ...om the Display CPU Assembly until the cable connector on the back of the dis play can be seen The cable is not very long and can pull out if the display is rotated too far from the Display CPU Assembl...

Страница 21: ...ction 1 The Ack cable plug is loose or not plugged in Ack connector Verify cable is not loose No Reseat cable connector Yes Go to next cause 2 Ack cable is bro ken Verify cable is not broken Yes Repla...

Страница 22: ...teps 1 3 on page 26 Check all jumpers are in RS 232 position s shown below No Put jumper s in RS 232 position s Yes Replace Display CPU Assembly Table 12 Troubleshooting Procedure for No RS 485 Commun...

Страница 23: ...ted 3 Remove the twoT15 torx screws and cover plate and set aside Notice the Node ID andTermination DIP Switches 4 TheTermination DIP switches are set in the NOTERMINATION or UP position Default 5 The...

Страница 24: ...able Cause Action OK Action 1 Cable is plugged into the wrong port Verify ethernet cable is plugged into ETH1 port Item 7 in Figure 1 No Insert cable in ETH1 port Yes Go to next cause 2 Ethernet commu...

Страница 25: ...ty is required for this device Locate the questionable probe s input wiring connections at the USIOM con nector Items 8 9 in Figure 2 Verify the two wires are connected with white to terminal and blac...

Страница 26: ...26 2 Is the side of the battery Item 5 in Figure 2 facing up in the holder as shown below No Remove the battery by gently lifting the retaining clip over the battery as you slide it to the right Reins...

Страница 27: ...n Figure 3 by pushing in on the Card then quickly releasing it letting it spring free of its enclosure s latch so you can slide it out While you have the Card out check the position of the write prote...

Страница 28: ...rectly seated in the plug s terminal clamps If the clamps are not opened all the way when inserting the wires into the plug the wires can be inserted behind the clamps preventing proper contact No Cor...

Страница 29: ...external input Yes Go to next cause 2 Incorrect external wiring to external input connector Remove the console s cover following steps1 3 in Display CPU Assembly removal instructions on page 26 Verify...

Страница 30: ...m 7 in Figure 2 securing the Display CPU assembly to the console and set them aside Slide the Display CPU assembly up as far as it will go and tilt out the bottom of the assembly to access the short 2...

Страница 31: ...down 3 Locate the Features iButton Item 1 in Figure 7 4 Slide the iButton out from under the retaining clip until it is free of the holder 5 With the flanged end up slide the replacement iButton unde...

Страница 32: ...bottom of the console enclosure and set them aside with the comm plate see Figure 9 5 Remove the two T15 6 x 375 screws securing the I S cover and right side of the USIOM board to the console chassis...

Страница 33: ...ELAY CONTACT RATING 120 240 Vac 5A 30 Vdc 5A FUSE RATING 5A 250 Vac TYPE T SLO BLO MAX EXTERNAL CONTACT CLOSURE CIRCUIT RATINGS 12 Vdc 0 015A N G L 0 C Ta 50 C FOR SUPPLY CONNECTION USE WIRES RATED FO...

Страница 34: ...2 Vdc 0 015A N G L 0 C Ta 50 C FOR SUPPLY CONNECTION USE WIRES RATED FOR AT LEAST 90 C RELAY 2 RELAY 1 RTN 12V PWR STAT PWR INT F1 F2 5A SLO BLO F4 5A SLO BLO F6 0 75A SLO BLO F7 EB25918024 1 2 3 4 5...

Страница 35: ...NECTION TO I S TANK PROBES AND SENSORS USED IN CLASS 1 GROUP D HAZARDOUS LOCATIONS MAX AC INPUT RATINGS 120 240 Vac 2 0 A MAX RELAY CONTACT RATING 120 240 Vac 5A 30 Vdc 5A FUSE RATING 5A 250 Vac TYPE...

Страница 36: ...net network SSH connection 1 Establish a crossover network connection to an available Ethernet port on the bottom of the TLS4 see Figure 1 2 Open a Command Prompt window 3 Using the console s IP addre...

Страница 37: ...etwork settings 6 Monitor network traffic abort with CTRL C 7 Ping gateway and DNS servers 8 Test DNS lookup for E mail 9 Show disk statistics 0 Exit MENU SELECTION 1 Checking status of apps 1674 mysq...

Страница 38: ...Displaying network settings Kernel Interface table eth0 Link encap Ethernet HWaddr 00 50 83 f0 04 99 inet addr 10 2 1 71 Bcast 10 2 1 255 Mask 255 255 255 0 inet6 addr fe80 250 83ff fef0 499 64 Scope...

Страница 39: ...l TLSTECH Menu Examples 35 Thu Aug 8 09 36 30 2013 Ip 13598624 total packets received 112 with invalid addresses 0 forwarded 0 incoming packets discarded 13598512 incoming packets delivered 13266813 r...

Страница 40: ...77 5 icmp_seq 0 ttl 127 time 0 532 ms 64 bytes from 10 20 77 5 icmp_seq 1 ttl 127 time 0 404 ms 64 bytes from 10 20 77 5 icmp_seq 2 ttl 127 time 0 387 ms 10 20 77 5 ping statistics 3 packets transmit...

Страница 41: ...ail global frontbridge com internet address 213 199 180 150 mail global frontbridge com internet address 216 32 180 22 Server 10 28 54 15 Address 10 28 54 15 53 Non authoritative answer veeder com mai...

Страница 42: ...esystem Type Size Used Avail Use Mounted on rootfs rootfs 1 9G 1013M 742M 58 dev root ext3 1 9G 1013M 742M 58 tmpfs tmpfs 10M 4 0K 10M 1 dev tmpfs tmpfs 247M 228K 247M 1 tmp tmpfs tmpfs 247M 4 0K 247M...

Страница 43: ......

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