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Wanner Engineering, Inc.

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United States Instant Information: www.vectorpump.com
(612) 332-5681 Fax (612) 332-6937 VEC-991-4000B

Vector 4000 Description

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18

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10

19

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3.3 PUMP PARTS

PART NO

DESIGNATION

4003, 4004 MATERIAL

1

CASING

CAST IRON

2

COVER, TRANSPARENT

LEXAN

3

WHEEL

CAST IRON

6

SLEEVE

EPDM

7

CLAMP ON CASING

STAINLESS STEEL

8

CLAMP SLEEVE / HOSE

STEEL

9

CLAMP ON HOSE

STEEL

10

SEAL COVER

NITRILE

12

INSERT

STAINLESS STEEL

14

LUBRICANT

GLYCERIN BLEND

16

HOSE

NR/NBR/EPDM

18

BRACKET

ELECTROPLATED STEEL

19

HUB

STEEL

21

FRAME

ELECTROPLATED STEEL

71

COVER PLATE

ELECTROPLATED STEEL

VECTOR 4003, 4004

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Содержание 4003

Страница 1: ...006 4007 4009 4010 4014 Model 4004 1204 Chestnut Avenue Minneapolis MN 55403 Tel 612 332 5681 Fax 612 332 6937 Toll free fax US only 800 332 6812 www vectorpump com email sales wannereng com Model 401...

Страница 2: ...ons must be followed Pay attention to the weight of the pump before attempting to lift either manually or when selecting appropriate lift equipment Safety Measures 1 Mechanical risk Ensure that all pr...

Страница 3: ...9 4 INSTALLATION 4 1 Inspection 10 4 2 Installation Planning 10 4 3 Piping 10 4 4 Lifting the Pump 11 5 PUMP STARTUP 11 5 1 Preparations 11 5 2 Startup 11 6 MAINTENANCE 11 6 1 Emptying and Filling of...

Страница 4: ...al directives of security can be necessary according to working conditions or according pro cess Contact your Wanner distributor if you notice a potential danger during the use of the pump 2 3 USER TR...

Страница 5: ...on which include the reduction ratio power and electrical voltage PHASE 1 The pump hose is compressed successively by two pressing shoes assembled on a rotating wheel The first shoe by press ing the...

Страница 6: ...SIGNATION 4003 4004 MATERIAL 1 CASING CAST IRON 2 COVER TRANSPARENT LEXAN 3 WHEEL CAST IRON 6 SLEEVE EPDM 7 CLAMP ON CASING STAINLESS STEEL 8 CLAMP SLEEVE HOSE STEEL 9 CLAMP ON HOSE STEEL 10 SEAL COVE...

Страница 7: ...ED STEEL 5 SHOE ALUMINIUM ALUMINIUM 4009 CAST IRON 4010 6 SLEEVE EPDM EPDM 7 CLAMP ON CASING STAINLESS STEEL STEEL CK 8 CLAMP SLEEVE HOSE STAINLESS STEEL STAINLESS STEEL 9 CLAMP ON HOSE STAINLESS STEE...

Страница 8: ...2 COVER STEEL 3 WHEEL CAST IRON 4 SHIM GALVANIZED STEEL 5 SHOE CAST IRON 6 SLEEVE EPDM 7 CLAMP ON CASING STAINLESS STEEL 8 CLAMP SLEEVE HOSE STAINLESS STEEL 9 CLAMP ON HOSE STEEL 10 SEAL COVER NITRIL...

Страница 9: ...ease contact your Wanner distributor for additional informa tion about these options 3 4 PUMP HOSE Wanner hoses are manufactured according to strict specifica tions for the best performance of the pum...

Страница 10: ...ibration 4 Install a pressure gauge in the discharge piping 5 In some cases a pulsation dampener may be required to decrease pulsations Mount dampener within ten pipe diameters of the pump discharge c...

Страница 11: ...rain plug by applying Teflon band or waterproof paste of close drain tap 7 Remove sight glass 15 as well as seal 46 and fill the casing with Wanner lubricant See 9 3 Lubrication Table for quantity Fil...

Страница 12: ...6937 VEC 991 4000B Vector 4000 Maintenance 6 1 CHANGING LUBRICANT Cont d FOR MODELS 4003 4004 Unscrew breather plug 52 Place a funnel inside the breather plug hole and fill the casing with the Wanner...

Страница 13: ...the Parts List exploded views of this manual CAUTION Before any hose change check the following points 1 Skilled personnel are to perform this service and have read and understand this manual 2 Close...

Страница 14: ...ve clamps 8 9 12 24 18 Figure 5 FOR MODELS 4003 4004 At the pump outlet loosen clamps 8 and 9 Remove circlips 24 and dismantle bracket 18 Remove insert 12 and clamps See Figure 5 12 47 Figure 3 18 9 8...

Страница 15: ...al 10 and replace if necessary 3 Check the state of wear of the pressing shoes 5 and replace them if necessary See 6 4 CAUTION A wear of shoes can cause problems to the pump and provoke abnormal hose...

Страница 16: ...24 Tighten clamps Note If you have difficulty assembling inserts into the pump hose coat them slightly with Wanner lubricant Never use another lubricant 8 Assemble the brackets 18 and pre assemble fl...

Страница 17: ...with the hose and put aside the shims if any Check that the pin 30 is still on the wheel 4006 4007 4009 4010 6 Mount a new shoe on the wheel with shoe bolt 28 and shoe bolt washer 29 Slide the shims...

Страница 18: ...e lubricant and clean out the pump See 6 1 3 Remove the pump hose See 6 3 1 4 Disassemble the pump cover and remove the cover seal 10 5 Disassemble the wheel by unscrewing the hub 19 6 Remove the whee...

Страница 19: ...l not to damage the shaft seal Tighten nuts 41 and washers 72 15 Mount the wheel on the pump shaft Position and space wheel as indicated by the illustration in Figure 15 Refer to the Positioning Dista...

Страница 20: ...Reference Numbers located in the Parts List exploded views of this manual 1 Steps 1 thru 10 for Vector pumps 4003 and 4010 2 Disassemble the seal flange 25 and remove the shaft seal with a screwdrive...

Страница 21: ...cover Shims are inserted or removed thru the sight glass opening as described in the following steps See Figure 18 illustrations 1 Jog run the motor and bring a shoe in front of the sight glass 2 Cut...

Страница 22: ...ip seals See 6 4 2 and 6 6 7 Replacement of the shoes If these are worn on the contact surface See 6 4 1 8 Replacement of the cover seal 10 In the case of a leak around the pump cover See 6 3 2 8 Repl...

Страница 23: ...Leave a space behind the motor ventilator hood so as not to obstruct the air intake 6 6 3 PUMP STARTING Perform the procedures outlined in the PUMP STARTUP sec tion 5 before pump operation 6 6 4 BEAR...

Страница 24: ...t blocked the hose The lubricant level detector has been activated Check lubricant level Check if the pump hose has burst Re place Low capacity or pressure Not enough Shims under shoes Add the suffici...

Страница 25: ...Make sure that the piping friction losses do not exceed the value requested for an appropriate functioning of the pump Pump speed too high Reduce pump speed Wrong shimming Check shimming Pumped materi...

Страница 26: ...4004 4006 4007 4010 4014 FLANGED GEAR MOTOR and FPSHS series PUMPS 4003 4004 Model A B C D E F G H I J 4003 103 5 115 226 95 256 220 240 33 5 260 280 4004 73 193 296 145 322 250 280 51 75 300 330 ALL...

Страница 27: ...ns 9 1 VECTOR 4000 PUMP DIMENSIONS 4006 4007 L D C M N O 4 x K P Q Q I F G A B C D E F G H I J 4006 95 262 355 5 190 416 311 351 110 560 600 4007 122 5 330 435 5 238 525 5 426 476 157 75 770 810 K L M...

Страница 28: ...4 L M N 4xK P I J D C Q Q F G K 4009 4x 19 4010 4x 19 4014 4x 27 M N O ANSI FLANGE P Q 75 86 87 170 94 5 102 2 0 in 150 lb 152 256 5 140 5 142 3 0 in 150 lb 210 345 MODEL 4014 262 876 803 555 1320 690...

Страница 29: ...Instant Information www vectorpump com 612 332 5681 Fax 612 332 6937 VEC 991 4000B Vector 4000 Parts Vector 4003 4004 51 6 41 27 39 7 8 48 9 16 26 23 52 18 4 2 2 1 3 1 21 42 72 19 10 2 34 33 71 not sh...

Страница 30: ...nformation www vectorpump com 612 332 5681 Fax 612 332 6937 VEC 991 4000B Vector 4000 Parts Vector 4006 4007 A B 7 6 8 1 2 5 1 5 1 2 3 7 47 12 8 9 48 2 15 46 23 2 4 2 7 1 4 1 39 26 22 40 27 16 38 37 1...

Страница 31: ...nformation www vectorpump com 612 332 5681 Fax 612 332 6937 VEC 991 4000B Vector 4000 Parts Vector 4009 4010 A B 7 6 8 1 2 5 1 5 1 2 3 7 47 12 8 9 48 2 15 46 23 2 4 2 7 1 4 1 39 26 22 40 27 16 38 37 1...

Страница 32: ...12 332 5681 Fax 612 332 6937 VEC 991 4000B Vector 4000 Parts Vector 4014 A B C 48 47 12 10 2 46 5 1 8 3 7 3 16 1 41 36 21 22 37 3 7 7 2 42 72 70 23 1 5 2 5 18 DETAIL A 20 32 5 29 28 31 19 3 30 4 DETAI...

Страница 33: ...N PLATE 21 FRAME X X X X 22 LIFT RING 23 OIL PLUG X X X X 24 CIRCLIPS X X 25 SEAL FLANGE 26 SHAFT SEAL X X X X 27 SEAL SLEEVE X X X X 28 SHOE BOLT X X 29 SHOE BOLT WASHER X X 30 SHOE CENTERING PIN X X...

Страница 34: ...X X X X X X X X X F DESIGNATION FPSH 05 FPSH10 FPSH15 FPSH20 FPSH25 TO FPSH40 FPSHX40 TO 1 CASING X X X X 2 COVER TRANSPARENT X X X X 3 WHEEL X X X X 4 SHIM X X 5 SHOE X X 6 SLEEVE X X X X 7 CLAMP SL...

Страница 35: ...icates the quantity of lubricant necessary for every pump size Employ only Vector lubricant for Vector hose pumps Refer to 6 2 for lubricant emptying and filing 9 4 SHOE SHIMMING TABLE Refer to 6 5 to...

Страница 36: ...3 9 4 SHOE SHIMMING TABLE 10 145 P 15 217 5 10 145 P 15 217 5 9 5 GENERATED NOISE AND TEMPERATURE NOISE The Wanner Pumps do not generate more than 60dB during their operation TEMPERATURE The cover an...

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